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Microscopy and Microanalysis

Unraveling the Connection between Deposition, Microstructure, and Performance of Superconducting Quantum Circuits using Multi-modal Electron Microscopy

Jin‐Su Oh, Cameron Kopas, Jayss Marshall, Xiaotian Fang, Kamal R. Joshi, Amlan Datta, Sunil Ghimire, Joong‐Mok Park, Richard H. J. Kim, Daniel Setiawan, Ella Lachman, J. Mutus, Akshay A. Murthy, Anna Grassellino, Alexander Romanenko, John Francis Zasadzinski, Jigang Wang, R. Prozorov, Kameshwar K. Yadavalli, Matt J. Kramer, Lin Zhou

Published Jul 1, 2024• 0 citations
Publisher

Abstract

Superconducting quantum circuits (SQC) are one of the contender hardware platforms for quantum computing. Nonetheless, the advent of fault-tolerant operation has been constrained by insufficient lifetime T1 [1]. The structural and chemical defects at the interfaces and surfaces of SQC, arising from the established semiconductor fabrication techniques, such as thin film deposition and lithography, negatively affect device coherence [2]. Therefore, it is essential to understand the micro and chemical structural features at the atomic scale that may act as sources of decoherence factors in both superconducting qubits and coplanar waveguide (CPW) resonators, which are key components of SQC. In this study, we performed a comprehensive investigation on microstructures, superconductivity, and internal quality factors of Nb CPW resonators deposited by high-power impulse magnetron sputtering (HiPIMS) and direct current magnetron sputtering (DCMS). Fig. 1a-c shows that niobium (Nb) resonators fabricated using HiPIMS (Fig. 1a) exhibit a smaller average grain size compared to two samples deposited by DCMS; one is deposited using power variation from low to high, and the other is deposited at high-power (Fig. 1b-c). We identified that grain size is highly related to two-level system (TLS) sources (Fig. 1d), while crystalline defects originating from discontinuous deposition are contributors to power-independent non-TLS sources (Fig. 1e). This study highlights different aspects of superconducting metal deposition engineering for enhanced performances of SQC [3]. Plan-view TEM images of Nb thin films deposited by (a)HiPIMS, (b) Low to high-power DC sputtering, and (c) High power DC sputtering. Measured (a) TLS loss and (b) power-independent loss extracted by power-dependent internal quality factor measurement.

DOI
10.1093/mam/ozae044.766

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Superconducting quantum circuits (SQC) are one of the contender hardware platforms for quantum computing. Nonetheless, the advent of fault-tolerant operation has been constrained by insufficient lifetime T1 [1]. The structural and chemical defects at the interfaces and surfaces of SQC, arising from the established semiconductor fabrication techniques, such as thin film deposition and lithography, negatively affect device coherence [2]. Therefore, it is essential to understand the micro and chemical structural features at the atomic scale that may act as sources of decoherence factors in both superconducting qubits and coplanar waveguide (CPW) resonators, which are key components of SQC. In this study, we performed a comprehensive investigation on microstructures, superconductivity, and internal quality factors of Nb CPW resonators deposited by high-power impulse magnetron sputtering (HiPIMS) and direct current magnetron sputtering (DCMS). Fig. 1a-c shows that niobium (Nb) resonators fabricated using HiPIMS (Fig. 1a) exhibit a smaller average grain size compared to two samples deposited by DCMS; one is deposited using power variation from low to high, and the other is deposited at high-power (Fig. 1b-c). We identified that grain size is highly related to two-level system (TLS) sources (Fig. 1d), while crystalline defects originating from discontinuous deposition are contributors to power-independent non-TLS sources (Fig. 1e). This study highlights different aspects of superconducting metal deposition engineering for enhanced performances of SQC [3]. Plan-view TEM images of Nb thin films deposited by (a)HiPIMS, (b) Low to high-power DC sputtering, and (c) High power DC sputtering. Measured (a) TLS loss and (b) power-independent loss extracted by power-dependent internal quality factor measurement.
Superconducting quantum circuits (SQC) are one of the most promising hardware platforms for quantum computing, yet their performance is currently limited by the presence of various structural defects inside the circuit’s structure. Despite impressive progress in the past decade, a precise understanding of the origin of these defects from various fabrication processes and their impact on coherence is still lacking. In this study, we performed a comprehensive investigation on the microstructure, superconductivity, and resonator quality factor of Nb films deposited by high-power impulse magnetron sputtering (HiPIMS) and direct current (DC) magnetron sputtering. A suite of characterization techniques, including electron microscopy with spectroscopy, secondary ion mass spectrometry, magneto-optical microscopy, and pump-probe reflectivity spectroscopy is used. We reveal that niobium (Nb) resonators fabricated using HiPIMS exhibit a smaller average grain size, thicker surface oxide with larger thickness variations (rougher surface), and a thicker amorphous Nb/Si interface layer compared to samples deposited by DC sputtering. We identified that the amorphous Nb oxides (mainly located at the Nb surface and along the grain boundaries) and Nb-Si amorphous layers (at the Nb/Si interface) are major and potential sources of two-level system (TLS), while off-stochiometric oxides and suboxides of Nb close to the surface, crystalline defects (i.e., dislocations at GB, point defects introduced during deposition) are main contributors of non-TLS sources. Our findings clarify the relationship between different defects and coherence loss mechanisms, highlighting the importance of material microstructure control on performance optimization in SQC.
The performance of superconducting microwave circuits is strongly influenced by the material properties of the superconducting film and substrate. While progress has been made in understanding the importance of surface preparation and the effect of surface oxides, the complex effect of superconductor film structure on microwave losses is not yet fully understood. In this study, we investigate the microwave properties of niobium resonators with different crystalline properties and related surface topographies. We analyze a series of magnetron sputtered films in which the Nb crystal orientation and surface topography are changed by varying the substrate temperatures between room temperature and 975 K. The lowest-loss resonators that we measure have quality factors of over one million at single-photon powers, among the best ever recorded using the Nb on sapphire platform. We observe the highest quality factors in films grown at an intermediate temperature regime of the growth series (550 K) where the films display both preferential ordering of the crystal domains and low surface roughness. Furthermore, we analyze the temperature-dependent behavior of our resonators to learn about how the quasiparticle density in the Nb film is affected by the niobium crystal structure and the presence of grain boundaries. Our results stress the connection between the crystal structure of superconducting films and the loss mechanisms suffered by the resonators and demonstrate that even a moderate change in temperature during thin film deposition can significantly affect the resulting quality factors.
The performance of superconducting microwave circuits is strongly influenced by the material properties of the superconducting film and substrate. While progress has been made in understanding the importance of surface preparation and the effect of surface oxides, the complex effect of superconductor film structure on microwave losses is not yet fully understood. In this study, we investigate the microwave properties of niobium resonators with different crystalline properties and related surface topographies. We analyze a series of magnetron sputtered films in which the Nb crystal orientation and surface topography are changed by varying the substrate temperatures between room temperature and 975K. The lowest-loss resonators that we measure have quality factors of over 106 at single-photon powers, among the best ever recorded using the Nb on sapphire platform. We observe the highest quality factors in films grown at an intermediate temperature regime of the growth series (550K) where the films display both preferential ordering of the crystal domains and low surface roughness. Furthermore, we analyze the temperature-dependent behavior of our resonators to learn about how the quasiparticle density in the Nb film is affected by the niobium crystal structure and the presence of grain boundaries. Our results stress the connection between the crystal structure of superconducting films and the loss mechanisms suffered by the resonators and indicate that even a moderate change in temperature during thin film deposition can significantly affect the resulting quality factors.
Niobium films typically constitute a significant component in the construction of modern two-dimensional superconducting qubit architectures, yet their contribution to the total decay rate is not fully understood, making it difficult to definitively identify dominant loss channels in present designs. We present the first study, which correlates direct measurements of RF losses in such films to material parameters by investigating a high-power impulse magnetron sputtered (HiPIMS) film atop a three-dimensional niobium superconducting radiofrequency (SRF) resonator. Our findings indicate that microwave dissipation in the HiPIMS-prepared niobium films, within the quantum regime, resembles that of record-high intrinsic quality factor of bulk niobium SRF cavities, with lifetimes extending into seconds. Microstructure and impurity level of the niobium film do not significantly affect the losses. These results set the scale of microwave losses in niobium films and show that niobium losses do not dominate the observed coherence times in present two-dimensional superconducting qubit designs, instead highlighting the role of the dielectric oxide in limiting the performance.
Superconducting coplanar waveguide resonators are essential components in quantum processors, where their internal quality factor (Qi) constrains qubit coherence and readout fidelity. In niobium devices, microwave losses at millikelvin temperatures are strongly influenced by two-level systems (TLS) associated with the complex NbOx surface oxide. To mitigate these losses, we investigate a surface-engineering approach in which Nb films are capped in situ with a thin tantalum layer to suppress Nb2O5 formation and replace the native NbOx interface with a Ta-based oxide. We fabricate Nb/Ta bilayer and reference Nb resonators on high-resistivity silicon using identical DC sputtering and wet etching conditions, and characterize their performance at millikelvin temperatures. Fresh Ta-encapsulated devices exhibit internal quality factors up to 2.4 x 10^6 in the near-single-photon regime, with power dependence consistent with reduced TLS-related loss at the metal-air interface. A control Nb device fabricated under the same process shows comparatively lower Q_TLS, consistent with the beneficial effect of the Ta capping layer. Furthermore, ageing tests performed on Nb/Ta resonators after six months reveal a moderate reduction in Q_TLS relative to their initial values, yet the performance remains superior to newly fabricated Nb-only devices. These results suggest that thin Ta encapsulation enhances interface quality and contributes to improved temporal stability while remaining compatible with Nb-based fabrication workflows.
Abstract The performance of superconducting microwave circuits is strongly influenced by the material properties of the superconducting film and substrate. While progress has been made in understanding the importance of surface preparation and the effect of surface oxides, the complex effect of superconductor film structure on microwave losses is not yet fully understood. In this study, we investigate the microwave properties of niobium resonators with different crystalline properties and related surface topographies. We analyze a series of magnetron sputtered films in which the Nb crystal orientation and surface topography are changed by varying the substrate temperatures between room temperature and 975 K. The lowest-loss resonators that we measure have quality factors of over 10 6 at single-photon powers, among the best ever recorded using the Nb on sapphire platform. We observe the highest quality factors in films grown at an intermediate temperature regime of the growth series (550 K) where the films display both preferential ordering of the crystal domains and low surface roughness. Furthermore, we analyze the temperature-dependent behavior of our resonators to learn about how the quasiparticle density in the Nb film is affected by the niobium crystal structure and the presence of grain boundaries. Our results stress the connection between the crystal structure of superconducting films and the loss mechanisms suffered by the resonators and indicate that even a moderate change in temperature during thin film deposition can significantly affect the resulting quality factors.