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A SIMPLE AND ROBUST NIOBIUM JOSEPHSON JUNCTION INTEGRATED CIRCUIT PROCESS A.T. Barflcnecht. R.C. Rubyt and H. Kot Conductus, Inc.

W. Maude Ave

Published Jan 1, 1991• 0 citations
OpenAlex

Abstract

A simple and robust process for fabricating low-Tc Josephson junction integrated circuits has been developed. The process is designed around the Nb/A1203-Al/Nb trilayer, and utilizes nine masking steps to form two separate levels of trilayer Josephson junctions, as well as resistors, capacitors, and transmission lines. Materials used for interlayer dielectrics and passivation layers are silicon dioxide and silicon nitride formed by Plasma Enhanced Chemical Vapor Deposition (PECVD). The PECVD equipment that we use yields a high deposition rate at moderate substrate temperatures. We see no degradation of the junction characteristics due to these depositions. The measured loss tangent of this dielectric at 10 GHz using a parallel plate technique is 4.44 x 10-4. The dielectric constant of this material is 5.1 in the range of 50 to 400 GHz, measured using an on-chip resonator capacitively coupled to a single shunted Josephson junction. The physical quality of the oxide has been investigated using a variety of tests and has proven to be excellent. We have successfully fabricated and tested a variety of simple circuits using this process technology. Much more complex circuits are currently under development (Fig. 1).

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A simple and robust process for fabricating low-Tc Josephson junction integrated circuits has been developed. The process is designed around the Nb/A1203-Al/Nb trilayer, and utilizes nine masking steps to form two separate levels of trilayer Josephson junctions, as well as resistors, capacitors, and transmission lines. Materials used for interlayer dielectrics and passivation layers are silicon dioxide and silicon nitride formed by Plasma Enhanced Chemical Vapor Deposition (PECVD). The PECVD equipment that we use yields a high deposition rate at moderate substrate temperatures. We see no degradation of the junction characteristics due to these depositions. The measured loss tangent of this dielectric at 10 GHz using a parallel plate technique is 4.44 x 10-4. The dielectric constant of this material is 5.1 in the range of 50 to 400 GHz, measured using an on-chip resonator capacitively coupled to a single shunted Josephson junction. The physical quality of the oxide has been investigated using a variety of tests and has proven to be excellent. We have successfully fabricated and tested a variety of simple circuits using this process technology. Much more complex circuits are currently under development (Fig. 1).
A simple and robust process for fabricating low-T/sub c/ Josephson junction integrated circuits has been developed. The process is designed around the Nb/Al/sub 2/O/sub 3/-Al/Nb trilayer, and utilized nine masking steps to form two separate levels of trilayer Josephson junctions, as well as resistors, capacitors, and transmission lines. Materials used for interlayer dielectrics and passivation layers are silicon dioxide and silicon nitride formed by plasma-enhanced chemical vapor deposition (PECVD). The PECVD equipment yields a high deposition rate at moderate substrate temperatures. No degradation of the junction characteristics due to these depositions is seen. The measured loss tangent of this dielectric at 10 GHz using a parallel plate technique is 4.44*10/sup -4/. The dielectric constant of this material is 5.1 in the range of 50 to 400 GHz, measured using an on-chip resonator capacitively coupled to a single shunted Josephson junction. The physical quality of the oxide has been investigated using a variety of tests and has proven to be excellent. A variety of simple circuits using this process technology have been fabricated and tested. More complex circuits are currently under development.
We have developed a fabrication technology for superconducting integrated circuits with Nb-based Josephson junctions. The standard fabrication process with 10 mask levels includes 3 Nb superconducting layers and a Mo resistor layer. The influence of deposition parameters on film stress, electrical properties, and surface roughness were studied systematically. High quality Nb, Al, Mo, and SiO2films were successfully deposited for the subsequent fabrication of circuits. The circuit fabrication started with the fabrication of Mo resistors with a target sheet resistanceRshof 2 Ω, followed by the deposition of Nb/Al-AlOx/Nb trilayer Josephson-junction. The target critical current densityJcwas set at 6 kA/cm2. Small-scale circuits such as our standard library cells have been successfully fabricated and tested, confirming the capability of our fabrication technology for superconducting integrated circuits.
Development of 15kA/cm2^22 Fabrication Process for Superconducting Integrated Digital Circuits
A new fabrication process for superconducting integrated digital circuits is reported. We have developed the "SIMIT Nb04" fabrication technique for superconducting integrated circuits with Nb-based Josephson junctions based on the validated "SIMIT Nb03" process and Chemical Mechanical Planarization (CMP) technology. Seven Nb superconducting layers and one Mo resistor layer are included in the "SIMIT Nb04" process with 19 mask levels. The device structure is composed of active layers including junctions at the bottom, two passive transmission line (PTL) layers in the middle and a DC power layer at the top. The circuit fabrication started with the fabrication of Mo resistors with a target sheet resistance Rsh of 3 ΩΩΩ, followed by the deposition of Nb/Al-AlOx_xx​/Nb trilayer Josephson-junction with a target critical current density Jc at 15 kA/cm2^22. To increase the Al-AlOx_xx​ barrier layer etching's repeatability, an additional barrier protection layer was applied. To accomplish high-quality planarization, we created a planarization procedure coupled with dummy filling. To assess the process dependability and controllability, a set of process control monitors (PCMs) for monitoring fabrication and design parameters was designed and monitored. The successful manufacturing and testing of a few small-scale circuits, like our standard library cells, further attests to the viability of our fabrication process for superconducting integrated circuits.
We present the latest development of an Nb/Al-AlOx/Nb Josephson junction fabrication process for superconducting integrated circuits at SIMIT. Our fabrication process has four niobium superconducting layers and one Ti/Pd resistor layer with 1.0 Ω/square sheet resistor for junction shunting and circuit biasing. Critical current density Jcof the junctions is controlled from 30 A/cm2to 10 kA/cm2by exposing aluminum layer to pure or mixed O2atmosphere. Correlation between measured Jcand exposure conditions has been established. Average quality factor (Rsg/Rn) of the junctions in our process is larger than 20 with subgap leakage factor (Vm) beyond 30 mV. Critical current uniformity is obtained according to the switching current (Is) distribution of a 1000-JJ array. Measured standard deviation sigma of Isis less than 4% over the 100-mm wafer. Plasma resonance in a large Josephson junction is used to measure specific capacitance (Cs) of the junction. Sheet inductances of superconducting niobium strip-lines are extracted by a SQUID diagnose circuit and the measured results show good agreement with our design values.
A novel process suitable for fabrication superconducting circuitry based on the all refactory material NbN is described. In this process, and in-situ trilayer film composed of NbN/MgO/NbN is used to fabricate Josephson tunnel junctions. Reactive ion etching processes are used to delineate devices and pattern insulators and metallizations. Fabricated junctions have yielded good tunneling characteristics with reasonable current density uniformity and reproducibility. Devices with gap voltages close to 3mV have been achieved for high quality junctions (Vm 20 mV). In addition to the trilayer, there are two wiring layers, two resistor depositions, and two insulation layers, constituting a full NbN based fabrication technology. Using this process, we fabricated and successfully tested thin film DC SQUID and time domain reflectometer (TDR) circuits. Preliminary measurements suggest that the critical temperature of these circuits is well within the operating temperature of commercial two-stage closed cycle refrigerators. (Author)
Nb trilayer process has been serving as the most stable fabrication process of the Josephson junction integrated circuits for more than two decades. Fast development of semiconductor fabrication technology has been possible with the recent advancement of the fabrication equipment. In this work, we took an advantage of those advanced fabrication equipments in developing a superconducting arithmetic logic unit (ALU) by using Nb trilayers. We used DC magnetron sputtering technique for metal depositions and RF sputtering technique for SiO2depositions. Various dry etching techniques were used to define Josephson junction areas and various patterns of metallic and insulating layers. Our Nb films were stress-free and had the Tc's above 9 K. To enhance the step coverage of Nb films we used reverse bias DC magnetron sputtering technique. The fabricated 1-bit, 2-bit, and 4-bit ALU circuits were tested at a few kilo-hertz clock frequency as well as a few tens gigahertz clock frequency. Our 1-bit ALU operated correctly at up to 40 GHz clock frequency, and the 4-bit ALU operated at 5 GHz clock frequency.