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IEEE Transactions on Applied Superconductivity

Manufacturability of superconductor electronics for a petaflops-scale computer

L.A. Abelson, Quentin Herr, G.L. Kerber, Michael Leung, T. S. Tighe

Published Jun 1, 1999• 25 citations
Publisher

Abstract

Ultra-low power and ultra-high speed single-flux-quantum electronics is an enabling near-term technology solution for petaflops-scale computers. The proposed Hybrid Technology Multi-threaded (HTMT) petaflops computer architecture includes computational modules operating at 100 GHz and an I/O throughput of 32 Petabits/s. Due to fundamental time-of-flight and power dissipation limitations of semiconductor ICs, superconductor ICs at an integration level of 100 k gates/cm/sup 2/ are proposed for the HTMT computation modules. In this paper, we discuss the manufacturability of superconductor-based computation modules, including the IC foundry process, packaging, and data link out of the cryopackage. We focus on the critical technical challenges that exist in each of these areas and present a technology roadmap to achieve the HTMT requirements.

DOI
10.1109/77.783710

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Ultra-low power and ultra-high speed single-flux-quantum electronics is an enabling near-term technology solution for petaflops-scale computers. The proposed Hybrid Technology Multi-threaded (HTMT) petaflops computer architecture includes computational modules operating at 100 GHz and an I/O throughput of 32 Petabits/s. Due to fundamental time-of-flight and power dissipation limitations of semiconductor ICs, superconductor ICs at an integration level of 100 k gates/cm/sup 2/ are proposed for the HTMT computation modules. In this paper, we discuss the manufacturability of superconductor-based computation modules, including the IC foundry process, packaging, and data link out of the cryopackage. We focus on the critical technical challenges that exist in each of these areas and present a technology roadmap to achieve the HTMT requirements.
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This paper describes our programme to develop and demonstrate ultra-high performance single flux quantum (SFQ) VLSI technology that will enable superconducting digital processors for petaFLOPS-scale computing. In the hybrid technology, multi-threaded architecture, the computational engine to power a petaFLOPS machine at affordable power will consist of 4096 SFQ multi-chip processors, with 50 to 100 GHz clock frequency and associated cryogenic RAM. We present the superconducting technology requirements, progress to date and our plan to meet these requirements. We improved SFQ Nb VLSI by two generations, to a 8 kA cm −2 , 1.25 µm junction process, incorporated new CAD tools into our methodology, demonstrated methods for recycling the bias current and data communication at speeds up to 60 Gb s −1 , both on and between chips through passive transmission lines. FLUX-1 is the most ambitious project implemented in SFQ technology to date, a prototype general-purpose 8 bit microprocessor chip. We are testing the FLUX-1 chip (5K gates, 20 GHz clock) and designing a 32 bit floating-point SFQ multiplier with vector-register memory. We report correct operation of the complete stripline-connected gate library with large bias margins, as well as several larger functional units used in FLUX-1. The next stage will be an SFQ multi-processor machine. Important challenges include further reducing chip supply current and on-chip power dissipation, developing at least 64 kbit, sub-nanosecond cryogenic RAM chips, developing thermally and electrically efficient high data rate cryogenic-to-ambient input/output technology and improving Nb VLSI to increase gate density.
Superconductor electronics for high-performance computing and high-speed analog-to-digital converters requires multi-channel digital data links. Most difficult is the amplification of the weak signals from the superconductor circuit to the volt level of semiconductor electronics. We developed a hybrid digital interface based on a Josephson latching driver, the so-called Suzuki stack, and a clocked CMOS comparator. The input can be directly triggered by a single flux quantum pulse and the output provides a 1 V CMOS-level signal. In contrast to existing systems, our interface is optimized for ultra-low-power consumption to enable its application for parallel multi-bit data interfaces. We provide evaluation of various types of Suzuki stacks and various CMOS comparators. We present experimental data on the delay of the overall hybrid interface and the total power consumption. The bit-error rate has been measured to be below 10-12. We will discuss the trade-off among circuit robustness, speed, and power consumption.
High-speed digital data links from 4-K superconductor electronics to room temperature are challenging due to the fact that energy/bit for single flux quantum logic is many (six) orders of magnitude lower than that of standard room-temperature logic. Our approach of building an energy-efficient high-speed data link involves a joint electrical-thermal design of a temperature-distributed architecture using different electronic technologies. This differential digital data link design involves superconductor, multiple cryogenic semiconductor and additional room-temperature semiconductor circuitry. The current design involves three cryogenic semiconductor ICs for integration with a multistage cryocooled digital system. The first cryogenic semiconductor IC is designed to operate at 4 K with a power consumption of 0.3 mW and interface directly with the superconductor differential single flux quantum/dc drivers. For testing it, a superconductor carrier chip containing an analog-to-digital converter has been designed for the HYPRES dual-JcJ_{c}Jc​(4.5 and 20kA/cm2\hbox{kA/cm}^{2}kA/cm2) fabrication process.
This work is part of a project to design a petaflops-scale computer using a hybrid technology multi-threaded architecture (HTMT). A high-bandwidth low-latency switching network (CNET) based on RSFQ logic/memory family comprises the core of the superconductor part of the HTMT system, interconnecting 4,096 processors. We present a preliminary low-level design and partial experimental implementation of a multi-credit RSFQ network switching node with the estimated throughput of 7/spl middot/10/sup 10/ 85-bit-parallel packets per second, service latency of 109 ps, and dissipated power of 4.6 mW.
Interface circuits are the key components that enable the hybrid integration of superconductor and semiconductor digital electronics. The design requirements of superconductor-semiconductor interface circuits vary depending on the application, such as high-performance classical computing, superconducting quantum computing, and digital signal processing. In this survey, various interface circuits are categorized based on the working principle and structure. The superconducting output drivers are explored, which are capable of converting and amplifying, e.g., single flux quantum (SFQ) voltage pulses, to voltage levels that semiconductor circuits can process. Several trade-offs between circuit- and system-level design parameters are examined. Accordingly, parameters such as the data rate, output voltage, power dissipation, layout area, thermal/heat load of cryogenic cables, and bit-error rate are considered.