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arXiv:1408.5828 · IEEE Transactions on Applied Superconductivity

Inductance of Circuit Structures for MIT LL Superconductor Electronics Fabrication Process With 8 Niobium Layers

Sergey K. Tolpygo, Vladimir Bolkhovsky, Terence J. Weir, Christopher J. Galbraith, L. M. Johnson, M.A. Gouker, Vasili K. Semenov

Published Nov 24, 2014• 96 citations
arXivHTMLPDF

Abstract

Inductance of superconducting thin-film inductors and structures with linewidth down to 250 nm has been experimentally evaluated. The inductors include various striplines and microstrips, their 90° bends and meanders, interlayer vias, etc., typically used in superconducting digital circuits. The circuits have been fabricated by a fully planarized process with 8 niobium layers, developed at MIT Lincoln Laboratory for very-large-scale superconducting integrated circuits. Excellent run-to-run reproducibility and inductance uniformity of better than 1% across 200-mm wafers have been found. It has been found that the inductance per unit length of stripline and microstrip line inductors continues to grow as the inductor linewidth is reduced deep into the submicron range to the widths comparable to the film thickness and magnetic field penetration depth. It is shown that the linewidth reduction does not lead to widening of the parameter spread due to diminishing sensitivity of the inductance to the linewidth and dielectric thickness. The experimental results were compared with numeric inductance extraction using commercial software and freeware, and a good agreement was found for 3-D inductance extractors. Methods of further miniaturization of circuit inductors for achieving circuit densities> 106Josephson junctions per cm2are discussed.

DOI
10.1109/tasc.2014.2369213

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Inductance of superconducting thin-film inductors and structures with linewidth down to 250 nm has been experimentally evaluated. The inductors include various striplines and microstrips, their 90° bends and meanders, interlayer vias, etc., typically used in superconducting digital circuits. The circuits have been fabricated by a fully planarized process with 8 niobium layers, developed at MIT Lincoln Laboratory for very-large-scale superconducting integrated circuits. Excellent run-to-run reproducibility and inductance uniformity of better than 1% across 200-mm wafers have been found. It has been found that the inductance per unit length of stripline and microstrip line inductors continues to grow as the inductor linewidth is reduced deep into the submicron range to the widths comparable to the film thickness and magnetic field penetration depth. It is shown that the linewidth reduction does not lead to widening of the parameter spread due to diminishing sensitivity of the inductance to the linewidth and dielectric thickness. The experimental results were compared with numeric inductance extraction using commercial software and freeware, and a good agreement was found for 3-D inductance extractors. Methods of further miniaturization of circuit inductors for achieving circuit densities> 106Josephson junctions per cm2are discussed.
Data are presented on mutual and self-inductance of various inductors used in multilayered superconductor integrated circuits: microstrips and striplines with widths from 250 nm to a few micrometers, located on the same layer at various distances from each other, from 250 nm to a few micrometers, and/or on different layers spaced vertically; effect of long slits in the ground plane(s) along the inductors on their mutual inductance; inductance of right-angled bends; and inductance of meanders. Measurements were done using circuits fabricated in the SFQ5ee and the SC1 fully planarized fabrication processes with eight niobium layers and Nb/Al-AlOx/Nb Josephson junctions, developed at MIT Lincoln Laboratory for superconductor electronics. Simple analytical expressions for mutual and self-inductance of the basic inductors are given, describing experimental data with accuracy better than 2% over a very wide range of parameters. Mutual coupling between microstrips is long-ranged and decreases as a second power of distance between them, making microstrips unsuitable for very large scale integrated circuits. Mutual inductance of striplines decreases exponentially with distance between them on a scale of(H+2λ)/π({\boldsymbol{H}} + 2{\boldsymbol{\lambda }})/{\boldsymbol{\pi }}(H+2λ)/π∼ 0.3 μm, whereH{\boldsymbol{H}}Handλ{\boldsymbol{\lambda }}λare, respectively, the distance between and magnetic field penetration depth in superconducting ground planes, whereas superconducting properties of the signal traces are practically irrelevant. This decay distance determines the scale of integration above which adjacent inductors in a circuit become strongly coupled. Dependence of mutual inductance on the linewidth of wires is weak. As a result, the area of flux transformers—an essential component of all superconductor digital circuits using ac power, qubits, and sensor arrays—scales poorly with the linewidth, potentially restricting scalability of the circuits.
Abstract Data are presented on the inductance of various features used in superconductor digital integrated circuits: microstrip and stripline inductors with linewidths down to 120 nm and different combinations of ground plane layers, effect of perforations of various sizes in the ground planes and their distance to the inductors on inductance, inductance of vias of various sizes between adjacent layers, inductance of composite vias between distant superconducting layers. Test circuits used for the measurements were fabricated in a new 150 nm node of a fully planarized process with eight niobium layers developed at MIT Lincoln Laboratory for superconductor electronics as well as in our standard SFQ5ee and SC1 fabrication processes with 250 nm minimum feature size. The new SC2 process utilizes 193 nm photolithography in combination with plasma etching and chemical mechanical planarization of interlayer dielectrics to define inductors with linewidth down to about 100 nm on critical layers. The standard processes use 248 nm photolithography. The measured data are compared with the results of inductance extraction using software packages InductEx and wxLC. Variations of circuit inductors caused by the fabrication processes are discussed. Magnetic flux trapping in ground plane moats and its coupling to nearby inductors are discussed for circuit cooling in a residual field of several configurations.
We present measurements of the self- and mutual inductance of NbN and NbN/Nb bilayer inductors (microstrips, striplines, serpentines, etc.) with Nb ground plane(s) fabricated in an advanced process for superconductor electronics developed at MIT Lincoln Laboratory. In this process, the signal traces of logic cell inductors are made either of a 200-nm NbN layer with${{\bm{T}}}_{\bm{c}} \approx 15.5Koranin−situdepositedNbN/Nbbilayer,replacinga200−nmNblayerM6inthestandardSFQ5eeprocesswithninesuperconductinglayerson200−mmwafers.Nbgroundplanesarepreservedtomaintainahighlevelofinterlayershieldingandlowintralayermutualcoupling.Atwo−steppatterningofthetopNbandthebottomNbNlayersoftheNbN/Nbbilayerallowsthecreationofinductorswithaverywiderangeofinductances,fromlowvalues∼0.4pH/μmtypicalforNbgeometricalinductorsto∼35pH/μmtypicalforthin−filmkineticinductors.ThemutualinductanceofvariouscombinationsofNbN,Nb,andNbN/Nbinductorsdoesnotdependonsuperconductingpropertiesofthesignaltracesinthestudiedrangeoflinewidths,15.5 K or an in-situ deposited NbN/Nb bilayer, replacing a 200-nm Nb layer M6 in the standard SFQ5ee process with nine superconducting layers on 200-mm wafers. Nb ground planes are preserved to maintain a high level of interlayer shielding and low intralayer mutual coupling. A two-step patterning of the top Nb and the bottom NbN layers of the NbN/Nb bilayer allows the creation of inductors with a very wide range of inductances, from low values ∼0.4 pH/μm typical for Nb geometrical inductors to ∼35 pH/μm typical for thin-film kinetic inductors. The mutual inductance of various combinations of NbN, Nb, and NbN/Nb inductors does not depend on superconducting properties of the signal traces in the studied range of linewidths,15.5Koranin−situdepositedNbN/Nbbilayer,replacinga200−nmNblayerM6inthestandardSFQ5eeprocesswithninesuperconductinglayerson200−mmwafers.Nbgroundplanesarepreservedtomaintainahighlevelofinterlayershieldingandlowintralayermutualcoupling.Atwo−steppatterningofthetopNbandthebottomNbNlayersoftheNbN/Nbbilayerallowsthecreationofinductorswithaverywiderangeofinductances,fromlowvalues∼0.4pH/μmtypicalforNbgeometricalinductorsto∼35pH/μmtypicalforthin−filmkineticinductors.ThemutualinductanceofvariouscombinationsofNbN,Nb,andNbN/Nbinductorsdoesnotdependonsuperconductingpropertiesofthesignaltracesinthestudiedrangeoflinewidths,{\bm{w}};itequalsthemutualinductanceoftheNbinductorswiththeequivalentgeometryandplacementbetweenthegroundplanes.ThemeasuredmagneticfieldpenetrationdepthinNbNfilmsdepositedbyreactivesputteringat200°CisλNbN=491±5nm.Themeasuredkineticinductanceofthefilmswiththicknesses; it equals the mutual inductance of the Nb inductors with the equivalent geometry and placement between the ground planes. The measured magnetic field penetration depth in NbN films deposited by reactive sputtering at 200 °C isλNbN= 491 ± 5 nm. The measured kinetic inductance of the films with thicknesses;itequalsthemutualinductanceoftheNbinductorswiththeequivalentgeometryandplacementbetweenthegroundplanes.ThemeasuredmagneticfieldpenetrationdepthinNbNfilmsdepositedbyreactivesputteringat200°CisλNbN=491±5nm.Themeasuredkineticinductanceofthefilmswiththicknesses{\bm{t}}\ = {\bm{\ }}200nmand150nm,respectively1.51pH/sqand2.06pH/sq,islargerthanthatexpectedforconventionalsuperconductorswithshortmeanfreepath,correspondingtoabout25200 nm and 150 nm, respectively 1.51 pH/sq and 2.06 pH/sq, is larger than that expected for conventional superconductors with short mean free path, corresponding to about 25% lower superfluid density. We also measured kinetic inductance of the right-angle bends of NbN striplines and found it to be negligible at200nmand150nm,respectively1.51pH/sqand2.06pH/sq,islargerthanthatexpectedforconventionalsuperconductorswithshortmeanfreepath,correspondingtoabout25{\bm{w}} < {\bm{\lambda }}_{{\bm{NbN}}}^2/{\bm{t}}$, indicating an insignificant effect of current crowding in the presence of superconducting ground plane(s). Implementing NbN and NbN/Nb kinetic inductors enables a significant increase in the integration scale of superconductor digital electronics.
We are developing a superconductor electronics fabrication process with up to nine planarized superconducting layers, stackable stud vias, self-shunted Nb/AlOx-Al/Nb Josephson junctions, and one layer of MoNx kinetic inductors. The minimum feature size of resistors and inductors in the process is 250 nm. We present data on the mutual inductance of Nb stripline and microstrip inductors with linewidth and spacing from 250 nm to 1 μm made on the same or adjacent Nb layers, as well as the data on the linewidth and resistance uniformity.
Abstract In this paper, we report on a systematic study of the inductance and magnetic field penetration depth (λ) of polycrystalline NbN superconducting thin films. By employing a four-metal-layer fabrication process specifically designed for all-NbN single-flux-quantum circuits, we constructed a superconducting quantum interference device loop composed of two parallel NbN SNS junctions, NbN microstrips, and NbN ground planes for precise inductance measurement. At 4.2 K, as the linewidth increases from 1 μm to 30 μm, the inductance per unit length (L u) of NbN microstrips significantly decreases, for example, the L u of 250 nm thick NbN microstrips drops from 0.907 pH/μm to 0.047 pH/μm. Compared to Nb, the L u of polycrystalline NbN microstrips is approximately two to three times that of Nb, offering an advantage for manufacturing smaller superconducting inductors. Furthermore, we conducted simulation analysis using InductEx software to extract the λ of NbN films of varying thicknesses. The results indicate that as the film thickness increased from 45 nm to 600 nm, λ initially decreased sharply and then stabilized, with values ranging from 430 nm to 323 nm. Notably, once the film thickness exceeded 200 nm, λ remained essentially constant, even at a temperature of 10 K, where it showed good stability, albeit with a slight increase (about 50 nm) compared to 4.2 K. This dependence of λ on thickness is reasonably explained by considering the effects of NbN film thickness on the superconducting critical temperature and residual resistivity. These research findings not only deepen our understanding of the characteristics of superconducting films but also lay a solid foundation for the future design and manufacture of more compact superconducting circuits at the higher temperature of 10 K.
Using a fully automated cryogenic wafer prober, we measured superconductor fabrication process control monitors and simple integrated circuits on 200-mm wafers at 4.4 K, including SQIF-based magnetic field sensors, SQUID-based circuits for measuring inductors, Nb/Al-AlOx/Nb Josephson junctions, test structures for measuring critical current of superconducting wires and vias, resistors, etc., to demonstrate the feasibility of using the system for characterizing niobium superconducting devices and integrated circuits on a wafer scale. Data on the wafer-scale distributions of the residual magnetic field, junction tunnel resistance, energy gap, inductance of multiple Nb layers, and critical currents of interlayer vias are presented. A comparison with existing models is made. The wafers were fabricated in the SFQ5ee process, the fully planarized process with eight niobium layers and a layer of kinetic inductors, developed for superconductor electronics at MIT Lincoln Laboratory, Lexington, MA, USA. The cryogenic wafer prober was developed at HPD/FormFactor, Inc., Boulder, CO, USA.