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arXiv:2605.08502

Design and fabrication of a micro-ion trap with a 3D-printed loading zone for improved hot-ion capture

Sayan Patra, Abhinav Parakh, Xiaoxing Xia, Juergen Biener, Hartmut Häffner, Kristin M. Beck

physics.atom-phquant-phSubmitted May 8, 2026• Announced May 12, 2026• 0 citations
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Abstract

We leverage recent advances in 3D-printing technology to design and fabricate a micro-ion trap with a spatially distinct loading zone for more efficient loading of ions from effusive thermal ovens. The design reduces the Mathieu-$q$ parameter in the loading zone by increasing the ion-electrode separation $r_0$, thereby potentially facilitating more effective laser cooling of hot ions. This circumvents the temporary thermal instability that arises when the rf potential is reduced during ion loading, a common practice to enable efficient laser cooling of hot ions. Simulations predict that expanding $r_0$ maintains a high trapped ion fraction from a simulated thermal source across a wide range of Mathieu-$q$ parameters. We demonstrate the manufacturability of this design by 3D-printing the rf rails of a four-rod ion trap and discuss the limitations imposed by state-of-the-art additive manufacturing techniques. We briefly compare hot-ion capture in the three-dimensional design presented here with that in a representative planar trap, illustrating one instance in which the former may be better for loading. The article concludes with an outlook for how this design may be incorporated into a quantum-CCD architecture to enhance ion loading and reduce associated experimental overheads.

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physics.atom-phCross-listedarXiv:2609.01694•Sep 2, 2026•0 citations
We leverage recent advances in 3D-printing technology to design and fabricate a micro-ion trap with a spatially distinct loading zone for more efficient loading of ions from effusive thermal ovens. The design reduces the Mathieu-qqq parameter in the loading zone by increasing the ion-electrode separation r0r_0r0​, thereby potentially facilitating more effective laser cooling of hot ions. This circumvents the temporary thermal instability that arises when the rf potential is reduced during ion loading, a common practice to enable efficient laser cooling of hot ions. Simulations predict that expanding r0r_0r0​ maintains a high trapped ion fraction from a simulated thermal source across a wide range of Mathieu-qqq parameters. We demonstrate the manufacturability of this design by 3D-printing the rf rails of a four-rod ion trap and discuss the limitations imposed by state-of-the-art additive manufacturing techniques. We briefly compare hot-ion capture in the three-dimensional design presented here with that in a representative planar trap, illustrating one instance in which the former may be better for loading. The article concludes with an outlook for how this design may be incorporated into a quantum-CCD architecture to enhance ion loading and reduce associated experimental overheads.
We leverage recent advances in 3D-printing technology to design, simulate, and fabricate a micro-ion trap with a spatially distinct loading zone for more efficient loading of ions from effusive thermal ovens. The design reduces the Mathieu-q parameter in the loading zone by increasing the rf-null-to-electrode separation r0, thereby potentially facilitating more effective laser cooling of hot ions. This circumvents the temporary thermal instability that arises when the rf potential is reduced during ion loading, a common practice to enable efficient laser cooling of hot ions. Simulations predict that expanding r0 maintains a high trapped ion fraction from a simulated thermal source across a wide range of Mathieu-q parameters. We demonstrate the manufacturability of this design by 3D-printing the rf rails of a four-rod ion trap using the same material and processes used to fabricate a functioning ion trap. We briefly compare hot-ion capture in the three-dimensional design presented here with that in a representative planar trap, illustrating one instance in which the former may be better for loading. The article concludes with an outlook for how this design may be incorporated into a quantum-CCD architecture to enhance ion loading and reduce associated experimental overheads.
We introduce an ion trap platform based on a 3D-printed micro-junction array, designed to implement quantum charge-coupled device (QCCD) architectures for large-scale quantum information processing (QIP). The integration of three-dimensionally structured micro Radio-Frequency (RF) electrodes above a surface-electrode trap enables flexible control of electric field profiles across both linear and junction regions. Through simulations, we demonstrate that the linear region exhibits deeper and more harmonic ion confinement with reduced RF drive power compared to conventional planar traps. Crucially, we identify a junction geometry that maintains uniform ion confinement during transport while substantially reducing the pseudopotential barrier. This reduction facilitates low-heating, high-fidelity transport of single- and multi-species ion crystals. Our results establish a viable route toward fault-tolerant quantum computing by enabling modular and scalable QCCD systems based on the state-of-the-art 3D-printing technologies.
Trapped-ion applications, such as in quantum information, precision measurements, optical clocks, and mass spectrometry, rely on specialized high-performance ion traps. The latter applications typically employ traditional machining to customize macroscopic 3D Paul traps, while quantum information processing experiments usually rely on photo-lithographic techniques to miniaturize the traps and meet scalability requirements. Using photolithography, however, it is challenging to fabricate the complex three-dimensional electrode structures required for optimal confinement. Here we address these limitations by adopting a high-resolution 3D printing technology based on two-photon polymerization supporting fabrication of large arrays of high-performance miniaturized 3D traps. We show that 3D-printed ion traps combine the advantages of traditionally machined 3D traps with the miniaturization provided by photolithography by confining single calcium ions in a small 3D-printed ion trap with radial trap frequencies ranging from 2 MHz to 24 MHz. The tight confinement eases ion cooling requirements and allows us to demonstrate high-fidelity coherent operations on an optical qubit after only Doppler cooling. With 3D printing technology, the design freedom is drastically expanded without sacrificing scalability and precision so that ion trap geometries can be optimized for higher performance and better functionality.
The majority of microfabricated ion traps in use for quantum information processing are of the 2D 'surface-electrode' type or of the 3D 'wafer' type. Surface-electrode traps greatly simplify fabrication and hold the promise of allowing trapped-ion quantum computers to scale via standard semiconductor industry fabrication techniques. However, their geometry constrains them to having much lower trapping efficiency, depth, and harmonicity compared to 3D geometries. Conversely 3D geometries offer superior trap performance but fabrication is more complex, limiting potential to scale. We describe new 'trench' geometries that exist in the design space between these two paradigms. They still allow for a simple, planar electrode layer but with much more favourable trapping properties. We propose such traps could be 3D-printed over a 2D wafer with microfabricated components already integrated into it, thus retaining all the integration techniques and scaling advantages of surface-electrode traps. As a proof of principle we use 2-photon direct laser writing lithography to print the required electrode structures with the proposed geometry.
Abstract We demonstrate the ultra-high vacuum compatibility of a microwave-driven electron trap and an atomic oven (for atomic beam generation) fabricated through 3D printing via Laser Powder Bed Fusion (L-PBF). The trap integrates into a coaxial microwave cavity, enabling stable, narrow-band, high-amplitude oscillations of the electric field at the electrodes. The design also supports simultaneous trapping of ions. The oven performs well in ultra-high vacuum (UHV) environments without significant outgassing. In addition to achieving the UHV regime for 3D-printed components, pressure variations and their potential impact on electron-ion trapping experiments were investigated over a month. Our results show that experiments with electrons photodetached from trapped and laser-cooled ions are feasible with the trap and oven manufactured by the L-PBF method. These findings establish a foundation for future experiments in microwave detection and the study of low-energy ion-electron interactions at room temperature.
We present the design, fabrication, and characterization of a monolithic, segmented, three-dimensional linear Paul ion trap for quantum science applications. The trap is fabricated from a single fused-silica block using selective laser-induced etching (SLE) and is subsequently metallized, forming electrodes isolated by self-shadowing trench structures without the need for layer alignment or external shadow masks. The segmented electrodes allow for shaping of the axial potential, enabling the creation of anharmonic potential wells, such as those required for equidistant ion strings. In addition, they enable shuttling and splitting of ion chains. We discuss key design choices and SLE-imposed constraints on achievable feature sizes, and evaluate electron-beam evaporation and magnetron sputtering as metallization approaches. Across two independent experimental setups, we demonstrate stable trapping and control of linear chains of up to 33 40^{40}40Ca+^++ ions, including approximately equally spaced configurations. The measured secular frequencies in both traps agree with boundary-element simulations at the percent level, with residual deviations attributed to stray electric fields in the presence of anharmonic axial potentials, rather than fabrication imperfections. We measure axial micromotion field strengths on the order of 100 V/m along the trap axis, in approximate agreement with simulations. For radial mode frequencies near 2 MHz and an ion-electrode distance of 300 um, we measure heating rates of the order of 10 quanta/s in all but one motional mode, which is elevated by a technical noise source. The presented trap design is thus suitable for a wide range of quantum science applications and demonstrates the viability of SLE for the fabrication of finely segmented, monolithic, three-dimensional ion traps.