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Electronics

Application of Quantum Computers and Their Unique Properties for Constrained Optimization in Engineering Problems: Welded Beam Design

Dawid Ewald

Published Mar 4, 2025• 1 citation
Publisher

Abstract

The welded beam design problem represents a real-world engineering challenge in structural optimization. The objective is to determine the optimal dimensions of a steel beam and weld length to minimize cost while satisfying constraints related to shear stress (τ), bending stress (σ), critical buckling load (Pc), end deflection (δ), and side constraints. The structural analysis of this problem involves the following four design variables: weld height (x1), weld length (x2), beam thickness (x3), and beam width (x4), which are commonly denoted in structural engineering as h,l,t,b respectively. The structural formulation of this problem leads to a nonlinear objective function, which is subject to five nonlinear and two linear inequality constraints. The optimal solution lies on the boundary of the feasible region, with a very small feasible-to-search-space ratio, making it a highly challenging problem for classical optimization algorithms. This paper explores the application of quantum computing to solve the welded beam optimization problem, utilizing the unique properties of quantum computers for constrained optimization in engineering problems. Specifically, we employ the D-Wave quantum computing system, which utilizes quantum annealing and is particularly well-suited for solving constrained optimization problems. The study presents a detailed formulation of the problem in a format compatible with the D-Wave system, ensuring the efficient encoding of constraints and objective functions. Furthermore, we analyze the performance of quantum computing in solving this problem and compare the obtained results with classical optimization methods. The effectiveness of quantum computing is evaluated in terms of computational efficiency, accuracy, and its ability to navigate complex, constrained search spaces. This research highlights the potential of quantum algorithms in tackling real-world engineering optimization problems and discusses the challenges and limitations of current quantum hardware in solving practical industrial application issues.

DOI
10.3390/electronics14051027

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The welded beam design problem represents a real-world engineering challenge in structural optimization. The objective is to determine the optimal dimensions of a steel beam and weld length to minimize cost while satisfying constraints related to shear stress (τ), bending stress (σ), critical buckling load (Pc), end deflection (δ), and side constraints. The structural analysis of this problem involves the following four design variables: weld height (x1), weld length (x2), beam thickness (x3), and beam width (x4), which are commonly denoted in structural engineering as h,l,t,b respectively. The structural formulation of this problem leads to a nonlinear objective function, which is subject to five nonlinear and two linear inequality constraints. The optimal solution lies on the boundary of the feasible region, with a very small feasible-to-search-space ratio, making it a highly challenging problem for classical optimization algorithms. This paper explores the application of quantum computing to solve the welded beam optimization problem, utilizing the unique properties of quantum computers for constrained optimization in engineering problems. Specifically, we employ the D-Wave quantum computing system, which utilizes quantum annealing and is particularly well-suited for solving constrained optimization problems. The study presents a detailed formulation of the problem in a format compatible with the D-Wave system, ensuring the efficient encoding of constraints and objective functions. Furthermore, we analyze the performance of quantum computing in solving this problem and compare the obtained results with classical optimization methods. The effectiveness of quantum computing is evaluated in terms of computational efficiency, accuracy, and its ability to navigate complex, constrained search spaces. This research highlights the potential of quantum algorithms in tackling real-world engineering optimization problems and discusses the challenges and limitations of current quantum hardware in solving practical industrial application issues.
Quantum computing is a new form of computational technology, which can potentially be used to solve certain problems faster than is possible using classical computers. For this reason, there is an industry drive to develop early quantum computing applications. In this thesis, an overview of quantum computing technologies is provided, along with a practical discussion of the Traveling Salesman Problem, making use of the D-Wave quantum annealer. Subsequently, the main objective of the thesis can be investigated, which is to explore how quantum computing can be used to aid in solving structural optimization problems. Two methods are developed with which simple 2-dimensional truss systems can be optimized using the D-Wave quantum annealer. The methods aim to find the most lightweight choices for the truss cross-sectional areas while complying with material limit stress constraints. The first method directly casts such an optimization problem into a QUBO format. However, due to difficulties with formulating the stress constraint, this method was found to produce a trivial optimization problem. The second method attempts to symbolically solve a truss finite-element problem, using the resulting symbolic expressions to set up an optimization objective function. Although these objective functions are confirmed to work via classical brute-force analysis, the quantum annealer is shown to have difficulty finding the global optimum solution for truss systems with three or more elements. These results indicate that it is not currently beneficial to use quantum annealing for these structural optimization problems. Nevertheless, some improvements to the method for setting up the objective functions are suggested. The next generation of quantum annealers is expected to perform better for these practical applications, potentially becoming a useful tool in the engineering toolbox.
Quantum computing has emerged as a promising computational paradigm with the potential to solve problems that are intractable for classical computers. This paper provides an overview of the current state of quantum computing, including its historical development, hardware advancements, applications, and challenges. Special attention is given to combinatorial optimization, which is considered one of the most promising application domains. The limitations of current quantum systems and future research directions are also discussed. This paper presents a comparative study between a conventional D-Wave-based simulated annealing approach and a proposed hybrid optimization model for solving largescale combinatorial optimization problems. The study focuses on benchmark problems, including AES, TSP gr24, and a real-world load balancing problem, all formulated as QUBO models. The D-Wave approach employs the dwave-neal simulated annealing engine with various parameter settings, while the proposed model introduces a decomposition-based framework combined with adaptive parameter control and iterative refinement. The experimental results demonstrate that the proposed model consistently outperforms the conventional approach in terms of solution quality, achieving significantly lower energy values across all problem instances. In particular, for the TSP gr24 problem, the proposed model achieves near-optimal solutions with substantially reduced computation time. For large-scale problems such as AES and load balancing, the proposed model maintains scalability and robustness, whereas the conventional approach suffers from increased computational cost and performance degradation. Although the proposed method introduces additional computational steps, its hybrid structure effectively mitigates limitations related to local minima, parameter sensitivity, and scalability. These findings indicate that integrating classical optimization techniques with quantum-inspired methods is essential for practical applications. The proposed model provides a promising framework for solving complex real-world optimization problems and highlights the importance of hybrid approaches in advancing quantum annealing technologies.
Quantum computing has emerged as a transformative paradigm, leveraging principles of quantum mechanics to tackle computationally intractable problems. This manuscript explores the potential of quantum computing for solving complex engineering problems—specifically optimization, simulation, and data analysis tasks—using technologies and methodologies available up to 2022. We examine both gate-based and quantum annealing approaches, outline experimental frameworks, and compare performance against classical counterparts. Results from simulated benchmark problems demonstrate promising speedups in select cases, though practical adoption is constrained by hardware limitations such as qubit coherence times and noise. The study concludes by highlighting avenues for integrating hybrid quantum-classical workflows in engineering, along with a discussion of current constraints and future directions. Over the past decade, research efforts have focused on understanding how quantum phenomena like superposition and entanglement can be harnessed to realize computational advantages for specific problem classes. In particular, combinatorial optimization problems—ubiquitous in engineering design and logistics—offer fertile ground for quantum algorithms such as the Quantum Approximate Optimization Algorithm (QAOA) and quantum annealing. Additionally, quantum simulation techniques, including the Variational Quantum Eigensolver (VQE), promise to accelerate the modeling of physical systems at the molecular and materials level, potentially informing the design of next-generation structural and functional materials. Beyond raw algorithmic performance, this paper carefully assesses the end‑to‑end workflow, accounting for overheads in problem encoding, error mitigation, and classical post‑processing. We also present a detailed analysis of resource utilization—quantified by qubit counts, circuit depths, and annealing schedules—highlighting trade‑offs between solution quality and execution time. Ultimately, our findings underscore that, while pure quantum speedups remain rare in 2022, hybrid approaches harnessing both quantum and classical resources can yield practical benefits for small‑to‑medium scale engineering tasks. This expanded evaluation provides a roadmap for researchers and practitioners interested in applying quantum computing to real‑world engineering challenges.
We present a novel formulation of structural design optimization problems specifically tailored to be solved by qa. Structural design optimization aims to find the best, i.e., material-efficient yet high-performance, configuration of a structure. To this end, computational optimization strategies can be employed, where a recently evolving strategy based on quantum mechanical effects is qa. This approach requires the optimization problem to be present, e.g., as a qubo model. Thus, we develop a novel formulation of the optimization problem. The latter typically involves an analysis model for the component. Here, we use energy minimization principles that govern the behavior of structures under applied loads. This allows us to state the optimization problem as one overall minimization problem. Next, we map this to a qubo problem that can be immediately solved by qa. We validate the proposed approach using a size optimization problem of a compound rod under self-weight loading. To this end, we develop strategies to account for the limitations of currently available hardware. Remarkably, for small-scale problems, our approach showcases functionality on today’s hardware such that this study can lay the groundwork for continued exploration of qa’s impact on engineering design optimization problems.
We present a quantum annealing-based solution method for topology optimization (TO). In particular, we consider TO in a more general setting, i.e., applied to structures of continuum domains where designs are represented as distributed functions, referred to as continuum TO problems. According to the problem's properties and structure, we formulate appropriate sub-problems that can be solved on an annealing-based quantum computer. The methodology established can effectively tackle continuum TO problems formulated as mixed-integer nonlinear programs. To maintain the resulting sub-problems small enough to be solved on quantum computers currently accessible with small numbers of qubits and limited connectivity, we further develop a splitting approach that splits the problem into two parts: the first part can be efficiently solved on classical computers, and the second part with a reduced number of variables is solved on a quantum computer. By such, a practical continuum TO problem of varying scales can be handled on the D-Wave quantum annealer. More specifically, we concern the minimum compliance, a canonical TO problem that seeks an optimal distribution of materials to minimize the compliance with desired material usage. The superior performance of the developed methodology is assessed and compared with the stateof-the-art heuristic classical methods, in terms of both solution quality and computational efficiency. The present work hence provides a promising new avenue of applying quantum computing to practical designs of topology for various applications.
Quantum computing has become a pivotal innovation in computational science, offering novel avenues for tackling the increasingly complex and high-dimensional optimization challenges inherent in engineering design. This paradigm shift is particularly pertinent in the domain of structural optimization, where the intricate interplay of design variables and constraints necessitates advanced computational strategies. In this vein, the gate-based variational quantum algorithm utilizes quantum superposition and entanglement to improve search efficiency in large solution spaces. This paper delves into the gate-based variational quantum algorithm for the discrete variable truss structure size optimization problem. By reformulating this optimization challenge into a quadratic, unconstrained binary optimization framework, we bridge the gap between the discrete nature of engineering optimization tasks and the quantum computational paradigm. A detailed algorithm is outlined, encompassing the translation of the truss optimization problem into the quantum problem, the initialization and iterative evolution of a quantum circuit tailored to this problem, and the integration of classical optimization techniques for parameter tuning. The proposed approach demonstrates the feasibility and potential of quantum computing to transform engineering design and optimization, with numerical experiments validating the effectiveness of the method and paving the way for future explorations in quantum-assisted engineering optimizations.