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Exploring Quantum Convolutional Neural Network for Fault Detection in Semiconductor Wafers

Debajyoti Biswas, Shikha Marwaha, Sriya Atmakuru

Published Feb 11, 2025• 0 citations
Publisher

Abstract

This research work on the well-known WM811K wafer map dataset intends to integrate the insights provided by wafer manufacturing techniques and the computing power of quantum convolutional neural networks (QCNN) approach. The work begins with demonstrating high accuracy (𝑹 𝟐 =99.32%) of the classical convolutional neural network (CCNN) consisting of three consecutive convolution layers on the WM-811K dataset. In later part of the paper, optimized for multi-class classification, the applied QCNN model consisting of four qubits used for convolutional and pooling layers exhibit 99.38% accuracy. The QCNN model establishes supremacy over CCNN model by reducing time requirement to train the model for classifying defects on the wafer images.

DOI
10.36227/techrxiv.173931043.38065977/v1

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This research work on the well-known WM811K wafer map dataset intends to integrate the insights provided by wafer manufacturing techniques and the computing power of quantum convolutional neural networks (QCNN) approach. The work begins with demonstrating high accuracy (𝑹 𝟐 =99.32%) of the classical convolutional neural network (CCNN) consisting of three consecutive convolution layers on the WM-811K dataset. In later part of the paper, optimized for multi-class classification, the applied QCNN model consisting of four qubits used for convolutional and pooling layers exhibit 99.38% accuracy. The QCNN model establishes supremacy over CCNN model by reducing time requirement to train the model for classifying defects on the wafer images.
This research work on the well-known WM811K wafer map dataset intends to integrate the insights provided by wafer manufacturing techniques and the computing power of quantum convolutional neural networks (QCNN) approach. The work begins with demonstrating high accuracy (𝑹 𝟐 =99.32%) of the classical convolutional neural network (CCNN) consisting of three consecutive convolution layers on the WM-811K dataset. In later part of the paper, optimized for multi-class classification, the applied QCNN model consisting of four qubits used for convolutional and pooling layers exhibit 99.38% accuracy. The QCNN model establishes supremacy over CCNN model by reducing time requirement to train the model for classifying defects on the wafer images.
Abstract Accurate classification of wafer map defects is crucial for enhancing semiconductor yield and diagnosing process irregularities. Convolutional neural networks (CNNs) have demonstrated impressive performance on the WM-811K wafer map dataset; nevertheless, as structures become more complex, their processing requirements increase. The possibility for more compact representations and effective training through quantum parallelism is shown by recent developments in quantum machine learning (QML), namely quantum neural networks and quantum convolutional models. Inspired by these advancements, this work proposes a hybrid framework for wafer defect classification that combines a Quantum Convolutional Neural Network (QCNN) with a classical CNN (CCNN). As far as we are aware, this is the first time a QCNN has been used for semiconductor wafer map analysis. Experimental results reveal that while the QCNN achieves accuracy ( R 2 = 99.38%) comparable to the CCNN ( R 2 = 99.32%), it greatly decreases training time due to the low-overhead Simultaneous Perturbation Stochastic Approximation (SPSA) optimizer and the compactness of quantum circuits. These results demonstrate the potential of quantum-enhanced architectures for semiconductor analytics in the future as quantum hardware develops.
Quantum machine learning holds the potential to revolutionize cancer treatment and diagnostic imaging by uncovering complex patterns beyond the reach of classical methods. This study explores the effectiveness of quantum convolutional layers in classifying ultrasound breast images for cancer detection. By encoding classical data into quantum states through angle embedding and employing a robustly entangled 9-qubit circuit design with an SU(4) gate, we developed a Quantum Convolutional Neural Network (QCNN) and compared it to a classical CNN of similar architecture. Our QCNN model, leveraging two quantum circuits as convolutional layers, achieved an impressive peak training accuracy of 76.66% and a validation accuracy of 87.17% at a learning rate of 1 × 10−2. In contrast, the classical CNN model attained a training accuracy of 77.52% and a validation accuracy of 83.33%. These compelling results highlight the potential of quantum circuits to serve as effective convolutional layers for feature extraction in image classification, especially with small datasets.
This study explores the application of Quantum Convolutional Neural Networks (QCNNs) for brain tumor classification using MRI images, leveraging quantum computing for enhanced computational efficiency. A dataset of 3,264 MRI images, including glioma, meningioma, pituitary tumors, and non-tumor cases, was utilized. The data was split into 80% training and 20% testing, with an oversampling technique applied to address class imbalance. The QCNN model consists of quantum convolution layers, flatten layers, and dense layers, with a filter size of 2, depth of 4, and 4 qubits, trained over 10 epochs. Two models were developed: a binary classification model distinguishing tumor presence and a multiclass classification model categorizing tumor types. The binary model achieved 88% accuracy, improving to 89% after data balancing, while the multiclass model achieved 52% accuracy, increasing to 62% after oversampling. Despite strong binary classification performance, the multiclass model faced challenges due to dataset complexity and quantum circuit limitations. These findings suggest that QCNNs hold promise for medical imaging applications, particularly in binary classification. However, further refinements, including optimized quantum circuit architectures and hybrid classical-quantum approaches, are necessary to enhance multiclass classification accuracy and improve QCNN applicability in clinical settings.
Convolutional Neural Networks (CNNs) are extensively utilized for image classification due to their ability to exploit data correlations effectively. However, traditional CNNs encounter several challenges, including limitations in accuracy improvement, computational efficiency, explain ability, and generalization. As data dimensionality or model complexity increases, CNNs often become more difficult to train efficiently, leading to slower processing times. To overcome these challenges, Quantum Convolutional Neural Networks (QCNNs) offer a promising quantum-based approach to enhance existing models, particularly by improving training efficiency and reducing processing times. This paper provides a comparative analysis of classical CNNs and a novel quantum circuit architecture tailored for image-based tasks. The analysis emphasizes the adaptability and potential of quantum circuits to enhance feature extraction, recognition accuracy, and processing efficiency.We applied various QCNN architectures to the Chinese-MNIST dataset and compared their performance with traditional CNN models. Although QCNNs achieved slightly lower accuracy, they demonstrated significantly greater stability. These findings high- light QCNNs’ potential to overcome the computational limitations of conventional deep learning, offering a promising pathway for quantum-enhanced solutions in computer vision. Future work will focus on refining quantum circuit designs, developing hybrid quantum-classical models, and extending QCNN applications to larger and more diverse datasets.
Realizing quantum neural networks (QNNs) in industry requires knowing which quantum computing paradigm suits which task. Motivated by AI accelerators and high-bandwidth memory, where die stacking makes wafer-level defect screening central to yield, we study WM-811K wafer-map defect classification (eight classes), comparing the dominant paradigms, continuous-variable (CV) and discrete-variable (DV), under controlled conditions. To isolate the quantum circuit as the sole variable, a shared convolutional backbone (~4.3M parameters) feeds interchangeable heads (classical dense, CV-QNN, or DV-QNN) as the only structural difference; each quantum head is scaled over three sizes (3, 4, 8 qumodes/qubits). The CV head consistently outperforms the DV head: at four qumodes/qubits it reaches 79.7 +/- 1.8% accuracy versus 61.6 +/- 1.4%, a non-overlapping 18-point gap. The advantage is sharpest on the spatially localized Edge-Loc class, easily confused with Scratch, which CV recovers with recall 0.66 +/- 0.06 while DV fails at every size (<=0.05), showing the structured CV layer better captures fine spatial distinctions between defect types. Training curves show the DV limitation is a representational-capacity ceiling, not an optimization failure; at the Fock cutoff used here (d = 2) the CV advantage reflects two intrinsic properties, a structured, neural-network-analogue layer and continuous phase-space encoding, not Hilbert-space dimensionality. On IBM hardware, DV accuracy holds at shallow depth, degrading only at the deepest circuit. Both quantum heads remain below the classical baseline (85.0%), but the controlled setting isolates where a structured head already helps and, as noise and scale improve, which paradigm can deliver practical advantage.