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arXiv:2510.20114

Fabrication and Structural Analysis of Trilayers for Tantalum Josephson Junctions with Ta$_2$O$_5$ Barriers

Raahul Potluri, Rohin Tangirala, Liu, Jiangteng, Alejandro Barrios, Praveen Kumar, Sage R. Bauers, Peter V. Sushko, David P. Pappas, Serena Eley

Published Oct 23, 2025• 0 citations
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Abstract

Tantalum (Ta) has emerged as a promising low-loss material, enabling record coherence times in superconducting qubits. This enhanced performance is largely attributed to its stable native oxide, which may host fewer two-level system (TLS) defects, which are the key contributors to decoherence in superconducting circuits. Nevertheless, aluminum oxide remains the predominant choice for Josephson junction (JJ) barriers in most qubit architectures. Here, we investigate techniques for forming high-quality oxide layers on $α$-phase tantalum films to develop tantalum-oxide JJ barriers. We explore thermal oxidation in a tube furnace, rapid thermal annealing, and plasma oxidation of both room-temperature and heated Ta films, characterize the resulting structures using X-ray techniques and electron microscopy, and propose a mechanistic picture of the oxidation pathways. We find that plasma oxidation provides the smoothest Ta$_2$O$_5$ layers, is compatible with in situ Ta deposition, and offers thickness control through the annealing temperature, advantageous for JJ fabrication. Lastly, we evaluate methods for growing Ta/TaO$_x$/Ta trilayers. All trilayers showed c-axis-oriented columnar growth of the bottom Ta layer, with sapphire substrates producing larger, better-aligned grains yet higher dislocation densities than silicon. Nucleation of c-axis-oriented $α$-Ta on tantalum-oxide required an Nb seed layer, as direct Ta deposition yielded amorphous Ta. These results demonstrate the feasibility of $α$-Ta/Nb/TaO$_x$/$α$-Ta stacks for JJs with clean interfaces.

DOI
10.48550/arxiv.2510.20114

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Microscopy and Microanalysis•Jul 22, 2023•0 citations
Fabrication and Structural Analysis of Trilayers for Tantalum Josephson Junctions with Ta2_22​O5_55​ Barriers
Tantalum (Ta) has emerged as a promising low-loss material, enabling record coherence times in superconducting qubits. This enhanced performance is largely attributed to its stable native oxide, which may host fewer two-level system (TLS) defects, which are the key contributors to decoherence in superconducting circuits. Nevertheless, aluminum oxide remains the predominant choice for Josephson junction (JJ) barriers in most qubit architectures. Here, we investigate techniques for forming high-quality oxide layers on ααα-phase tantalum films to develop tantalum-oxide JJ barriers. We explore thermal oxidation in a tube furnace, rapid thermal annealing, and plasma oxidation of both room-temperature and heated Ta films, characterize the resulting structures using X-ray techniques and electron microscopy, and propose a mechanistic picture of the oxidation pathways. We find that plasma oxidation provides the smoothest Ta2_22​O5_55​ layers, is compatible with in situ Ta deposition, and offers thickness control through the annealing temperature, advantageous for JJ fabrication. Lastly, we evaluate methods for growing Ta/TaOx_xx​/Ta trilayers. All trilayers showed c-axis-oriented columnar growth of the bottom Ta layer, with sapphire substrates producing larger, better-aligned grains yet higher dislocation densities than silicon. Nucleation of c-axis-oriented ααα-Ta on tantalum-oxide required an Nb seed layer, as direct Ta deposition yielded amorphous Ta. These results demonstrate the feasibility of ααα-Ta/Nb/TaOx_xx​/ααα-Ta stacks for JJs with clean interfaces.
Tantalum films incorporated into superconducting circuits have exhibited low surface losses, resulting in long-lived qubit states. The remaining loss pathways originate in microscopic defects that manifest as two level systems (TLSs) at low temperatures. These defects limit performance, so careful attention to tantalum film structures is critical for optimal use in quantum devices. In this work, we investigate the growth of tantalum using magnetron sputtering on sapphire, Si, and photoresist substrates. In the case of sapphire, we present procedures for the growth of fully-oriented films with α-Ta [1 1 1]//Al2O3 [0 0 0 1] and α-Ta [1 −1 0]//Al2O3 [1 0 −1 0] orientational relationships and having residual resistivity ratio (RRR) ∼ 60 for 220 nm thick films. On Si, we find a complex grain texturing with Ta [1 1 0] normal to the substrate and RRR ∼ 30. We further demonstrate airbridge fabrication using Nb to nucleate α-Ta on photoresist surfaces. For the films on sapphire, resonators show TLS-limited quality factors of 1.3 ± 0.3 × 106 at 10 mK (for a waveguide gap and conductor width of 3 and 6 μm, respectively). Structural characterization using scanning electron microscopy, x-ray diffraction, low temperature transport, secondary ion mass spectrometry, and transmission electron microscopy reveal the dependence of residual impurities and screw dislocation density on processing conditions. The results provide practical insights into the fabrication of advanced superconducting devices including qubit arrays and guide future works on crystallographically deterministic qubit fabrication.
Improving qubit lifetime is essential for fault-tolerant quantum computing. It is widely acknowledged that intricate processing techniques introduce defects at the interfaces and surfaces of superconducting quantum circuits, which can create sources of decoherence. Therefore, a precise understanding of how a material's structure contributes to decoherence is critical for enhancing the performance of superconducting qubits. This talk highlights our recent advancements in understanding surface oxides in resonators and ultrathin aluminum oxide barriers in Josephson junctions (JJs) using transmission electron microscopy and spectroscopy techniques [1-4]. The Superconducting Quantum Materials & Systems Center (SQMS) demonstrated that encapsulating niobium surfaces with a ∼10nm tantalum layer results in 2-5x longer T1​ than bare niobium [2]. Our collaborative investigation shows that this improvement is attributed to tantalum's less lossy surface oxide, which contains fewer sub-oxides than niobium oxide. Moreover, the amorphous Ta2O5 shows a bonding nature closer to crystalline form than amorphous Nb2O5, potentially reducing hydrogen diffusion toward the oxide/metal interface [1, 2]. Moreover, we will briefly discuss our preliminary study of the thin film structure under cryogenic conditions down to 20K, conducted using a liquid helium TEM holder in a Thermo Cs-corrected Titan. We also explored the effect of aluminum deposition rates on aluminum oxide microstructure and qubit lifetime. Although increasing the deposition rate from 0.5 Å/s to 5 Å/s significantly improved oxide layer roughness and thickness variation, the qubits’ coherence remained unchanged. This is likely due to Cooper pairs only tunneling through the thinnest parts of the barrier, making them less affected by the grain boundaries in the thin aluminum films. Additionally, we uncovered a stress-induced grain boundary sliding mechanism, which contributes to short-circuit failures in JJs [4]. Our discovery provides vital insight into oxide microstructure and superconducting qubits’ functionality [5].
Superconducting qubits are among the most advanced platforms for quantum information, offering potential scalability and compatibility with standard device fabrication techniques [1-5]. Among the materials investigated for superconducting qubits, Tantalum (Ta) has emerged as a compelling candidate due to its self-terminating stoichiometric surface oxide and chemical resistance to harsh post-fabrication processes. Efforts to mitigate surface loss by treating the surface oxides and utilizing high-resistivity silicon substrates have led to Ta-based qubits with lifetime and coherence times exceeding 1 ms [3]. Guided by these successes in reducing dielectric loss in Ta-based devices, we are interested in exploring material engineering approaches that enhance the superconducting gap. Alloying Ta with another element to enhance the superconducting performance expands the range of viable material candidates available to tackle different loss channels in superconducting circuits [1]. Recently, we explore superconducting gap engineering in Ta-based devices as a powerful strategy for expanding the range of suitable host materials. By alloying 20 at.% hafnium (Hf) into Ta thin films, we achieve a superconducting transition temperature (Tc) of 6.09 K as observed in direct current (DC) transport measurements, reflecting an increase in the superconducting gap. Here we demonstrate an approach for controlling varying deposition conditions to control film orientation and transport properties of Ta and Ta-Hf alloy thin films. We investigate the microstructure and composition distribution of the thin films by using high-resolution scanning transmission electron microscopy (STEM) with super-X EDS system (no serious beam damage issue [6-8]). Our structural analysis using TEM diffraction and STEM verifies the BCC structure across all the films (Figure 1), and direct current (DC) transport measurements reveal a 40% enhancement in Tc relative to undoped Ta (Tc=4.3 K). We monitored oxide growth over an 18-day period following film deposition to better understand how Hf incorporation influences surface oxides. In both Ta and Hf spectra, the fraction of fully oxidized (Ta2O5 and HfO2) states gradually increased during the 18-day exposure, indicating progressive surface oxidation. To estimate the surface oxide thickness, we use cross-sectional TEM/EDS mapping (Figure 1c). The analysis reveals that the oxide thickness for the 1 ks Ta-Hf alloy film is approximately 3 nm in thickness, comparable to the 3 nm oxide observed on native Ta [2]. For the 2 ks Ta-Hf film, the oxide thickness increases slightly to about 4 nm (Figure 1). The measured surface loss tangent of the Ta-Hf alloy remains comparable to that of native Ta. This result suggests that the surface oxide of the Ta-Hf alloy, which contains a measurable fraction of HfOx, does not introduce additional dielectric loss. By engineering the alloy composition and film deposition, this study achieves both improved superconducting properties and compatibility with fabrication processes. These findings show that material doping and alloying can strategically expand the suite of viable materials for superconducting quantum devices. This approach provides a pathway for tailoring material properties to support the next generation of quantum technologies and offers broad relevance to researchers in materials science, quantum information, and device engineering [9]. STEM images on cross sections of 1 ks (a) and 2 ks (b) Ta-Hf thin films, both films were sputtered at 750 ◦C. (c) Cross-sectional EDS elemental mapping on Ta-Hf. Cross-sectional EDS mapping Ta (blue) and Hf (orange) confirmed a uniform Ta-Hf alloy with the Ta to Hf atomic ratios for the bulk to be (83% : 17%). The oxygen (red) map reveals a surface oxide layer with the estimated surface oxide thickness of around 4 nm. The 1 ks Ta-Hf film exhibits an oxide thickness of approximately 3 nm, similar to that of native Ta. The EDS resolution limit is 0.5 atomic percent.
Recently, tantalum (Ta) has gained attention in superconducting quantum circuits due to the longer coherence times achieved when replacing niobium (Nb) in capacitor pads. Previous literature shows that surface oxides that form upon ambient exposure on superconducting metals such as Ta, Al, and Nb host two-level system (TLS) defects, which are a leading source of microwave loss and decoherence. While the surface oxides of Nb and Al have been extensively studied, Ta oxides remain less well understood. Using secondary ion mass spectrometry of alpha-Ta films deposited at 300 mm wafer scale, we show for the first time that hydroxyls accumulate in the Ta suboxide region above the underlying Ta. Angle-resolved X-ray photoelectron spectroscopy shows that the surface region is dominated by Ta2O5, with sub-stoichiometric TaOx present in between the Ta2O5 and underlying Ta. The thickness of the tantalum oxide is confirmed by transmission electron microscopy. We demonstrate that [OH] incorporation can be suppressed by replacing the native oxide with an oxide formed during chemical mechanical planarization of alpha-Ta films. Our findings support the hypothesis that TLS defects are non-uniform within the oxide thickness and suggest hydroxyls as a probable molecular origin of these loss channels. Furthermore, we show the feasibility of plasma nitridization as a method to decrease hydroxyl loading on alpha-Ta surfaces. The modulation of hydroxyl content through surface engineering of alpha-Ta can enable the fabrication of more robust, high-coherence superconducting quantum circuits by addressing a potential TLS source.
Abstract Tantalum (Ta) is a promising material for superconducting qubits due to its stable chemical properties, formation of a single oxide, and resistance to reaction with other substances. However, achieving the desired α-Ta typically requires high-temperature substrate heating, leading to the time-consuming process and stringent requirements of the film deposition system. Here we demonstrate the deposition of high-quality α-Ta at room temperature using the niobium (Nb) film as a buffer layer. The multilayer films are characterized using X-ray diffraction, transmission electron microscopy, and scanning electron microscopy. Transmons with capacitors, transmission lines, and readout resonators fabricated with such Nb buffered Ta exhibit excellent performance. We observe an “inflection point” in the dependence of the Qi of the resonators on the input microwave photons, which can be fitted well with an expression for the superposition of the multilayer resonators. These experimental results show that the multilayer films deposited at room temperature have promising applications in superconducting devices.
Superconducting qubits have become one of the leading contenders in making quantum computing a reality because of their robustness and scalability [1]. Replacing the widely adopted Al and Nb, Ta has become the most promising candidate material for superconducting qubit fabrication due to its exceptionally enhanced thermal relaxation time (i.e., T1 time). This time can exceed 0.3 milliseconds which is three orders of magnitude higher than the previous methods [2]. However, during the fabrication process, exposure of tantalum to air leads to the formation of an amorphous surface oxide layer. The presence of this oxide layer can affect the superconducting properties of the tantalum film and, hence, the performance of the qubit. This native amorphous oxidized surface results in a dielectric loss through an energy reduction mechanism called a two-level system caused by structural and chemical defects [3]. Although Ta exhibits superior performance, particularly T1 time, compared to other superconducting materials, its value remains insufficient for quantum processor hardware. Therefore, understanding the structural and chemical profile of the native amorphous surface of the oxides for superconducting qubits is required to optimize their performance. In this study, we employed scanning transmission electron microscopy (STEM) with a combination of electron energy loss spectroscopy (EELS) and four-dimensional STEM (4D-STEM) to probe the electronic and crystallographic structure of the local surface areas. Furthermore, to circumvent the spectral and diffractometric profiles that overlap as a function of depth position caused by electron beam broadening, we applied Multivariate curve resolution (MCR) analysis that can separate complex mixtures into their basis components. In the subsequent experiments, we investigated the surface morphology of (110)-oriented α-Ta film grown on an A-plane sapphire substrate using scanning electron microscopy (SEM) (Figure 1a), and high-angle annular dark-field (HAADF) STEM imaging (Figure 1b and 1c). We found that the surface of the Ta film is bumpy, and made of an amorphous material with a thickness of about 3 nm. The film exhibits a columnar structure along the [001] growth direction. EELS fine structure analysis reveals that most of the amorphous regions are in the Ta2O5 phase (Figure 2a and 2b). By extracting valuable basis components of O-K fine structures, we were able to quantify the concentration of the chemical species with Å-scale at the interface using MCR analysis. Specifically, a depth dependent composition variation, especially that of oxygen concentration, was observed. We further investigated amorphous oxide films and interfaces with 4D-STEM based fluctuation electron microscopy. (Figure 2c and 2d) We obtained results that were consistent with the chemical profiles obtained from the O-K edge EELS mapping. We also revealed the crystalline ordering information of each chemical species. The detailed descriptions of the results will be presented at the conference. These STEM analysis findings were supported by first-principles calculations of oxygen concentration changes and phase formation energies. Overall, our research provides important insights into the formation and properties of the native amorphous surface oxides of a superconducting qubit tantalum film, which is critical for the development of next-generation quantum computing technologies [4]. Surface morphology of α-Ta film on A-plane sapphire. (a) Top-view SEM image. Cross-sectional HAADF STEM images at (b) low and (c) high magnification. To protect the film surface during the FIB process, the coating layer is on top of the bumpy surface of the Ta film with a thin native oxidized layer of gray contrast. Crystal orientation is indicated on the left-bottom corner in (a) and (c) for the top-view and cross-sectional view images, respectively. STEM-EELS and 4D-STEM analysis across the interfaces between the native oxidized amorphous and the crystalline Ta film. (a) HAADF STEM image of the region-of-interest, simultaneously acquired with EELS mapping. (b) Representative EELS spectra of O-K edge fine structures and (c, d) electron diffraction patterns from the native oxidized amorphous region (green) and the crystalline Ta film region (blue).