Quantum Computing in Corrosion Modeling: Bridging Research and Industry
Juan Manuel Aguiar Hualde, Kowalik, Marek, Lian Remme, Franziska Elisabeth Wolff, Julian van Velzen, Killick, Walden, René Böttcher, Weimer, Christian, Krauser, Jasper, Emanuele Marsili
Corrosion presents a major challenge to the longevity and reliability of products across various industries, particularly in the aerospace sector. Corrosion arises from chemical processes occurring on an atomistic scale, which lead to macroscopic degradation. Addressing this issue requires multi-scale modeling approaches, which rely on microscopic parameters that are challenging to measure experimentally or model with conventional quantum chemistry techniques. In this work, we develop and demonstrate a hybrid quantum-classical workflow tailored for atomistic simulations of corrosion processes, with a specific focus on the initial step of the oxygen reduction reaction -- a critical trigger for the corrosion of aluminum alloys widely used in modern aircraft. Using a combination of classical quantum chemistry methods and quantum computing frameworks, we identify reaction geometries characterized by multi-configurational electronic structures that are ideal for exploring with quantum algorithms. For the first time in this context, we explore both noisy intermediate-scale quantum and fault-tolerant quantum algorithms for these multi-configurational system, integrating them within a workflow designed to bridge atomistic simulations with macroscopic modeling approaches, such as finite element methods. Furthermore, we conduct a detailed quantum resource estimation to assess when and how quantum computers may play a meaningful role in tackling these problems. Our results demonstrate that significant advancements in quantum hardware but also in algorithms and error correction techniques are needed to make quantum computation practically viable for this class of problems. Nevertheless, this work establishes a critical foundation for applying quantum computation to corrosion modeling and highlights its potential to address complex, business-relevant challenges in materials science.
Corrosion presents a major challenge to the longevity and reliability of products across various industries, particularly in the aerospace sector. Corrosion arises from chemical processes occurring on an atomistic scale, which lead to macroscopic degradation. Addressing this issue requires multi-scale modeling approaches, which rely on microscopic parameters that are challenging to measure experimentally or model with conventional quantum chemistry techniques. In this work, we develop and demonstrate a hybrid quantum-classical workflow tailored for atomistic simulations of corrosion processes, with a specific focus on the initial step of the oxygen reduction reaction -- a critical trigger for the corrosion of aluminum alloys widely used in modern aircraft. Using a combination of classical quantum chemistry methods and quantum computing frameworks, we identify reaction geometries characterized by multi-configurational electronic structures that are ideal for exploring with quantum algorithms. For the first time in this context, we explore both noisy intermediate-scale quantum and fault-tolerant quantum algorithms for these multi-configurational system, integrating them within a workflow designed to bridge atomistic simulations with macroscopic modeling approaches, such as finite element methods. Furthermore, we conduct a detailed quantum resource estimation to assess when and how quantum computers may play a meaningful role in tackling these problems. Our results demonstrate that significant advancements in quantum hardware but also in algorithms and error correction techniques are needed to make quantum computation practically viable for this class of problems. Nevertheless, this work establishes a critical foundation for applying quantum computation to corrosion modeling and highlights its potential to address complex, business-relevant challenges in materials science.
Corrosion is a pervasive issue that impacts the structural integrity and performance of materials across various industries, imposing a significant economic impact globally. In fields like aerospace and defense, developing corrosion-resistant materials is critical, but progress is often hindered by the complexities of material-environment interactions. While computational methods have advanced in designing corrosion inhibitors and corrosion-resistant materials, they fall short in understanding the fundamental corrosion mechanisms due to the highly correlated nature of the systems involved. This paper explores the potential of leveraging quantum computing to accelerate the design of corrosion inhibitors and corrosion-resistant materials, with a particular focus on magnesium and niobium alloys. We investigate the quantum computing resources required for high-fidelity electronic ground-state energy estimation (GSEE), which will be used in our hybrid classical-quantum workflow. Representative computational models for magnesium and niobium alloys show that 2292 to 38598 logical qubits and (1.04 to 1962) × 10 13 T-gates are required for simulating the ground-state energy of these systems under the first quantization encoding using plane waves basis.
Corrosion is a pervasive issue that impacts the structural integrity and performance of materials across various industries, imposing a significant economic impact globally. In fields like aerospace and defense, developing corrosion-resistant materials is critical, but progress is often hindered by the complexities of material-environment interactions. While computational methods have advanced in designing corrosion inhibitors and corrosion-resistant materials, they fall short in understanding the fundamental corrosion mechanisms due to the highly correlated nature of the systems involved. This paper explores the potential of leveraging quantum computing to accelerate the design of corrosion inhibitors and corrosion-resistant materials, with a particular focus on magnesium and niobium alloys. We investigate the quantum computing resources required for high-fidelity electronic ground-state energy estimation (GSEE), which will be used in our hybrid classical-quantum workflow. Representative computational models for magnesium and niobium alloys show that 2292 to 38598 logical qubits and (1.04 to 1962)×1013 T-gates are required for simulating the ground-state energy of these systems under the first quantization encoding using plane waves basis.
The advancements in classical computational components such as CPUs and GPUs have had a reverberating impact on the democratization of computational power available, with the field of computational chemistry reaping significant benefits from the propulsion of the limits of systems studied. The accurate prediction of chemical properties and reaction dynamics through computational simulation is now a centerpiece of modern chemical research, significantly accelerating discoveries research areas of materials science and drug development, as well as industrially relevant processes such as the emission of aldehydes from soft foams, flame retardants and pyrolysis and the carbonylation of epoxides. These achievements of computational chemistry still are overshadowed in the face of fundamental bottlenecks where classical methods remain constrained by the exponential scaling when treating large and/or strongly correlated quantum many-body systems. This innate computational complexity often constitutes chemically accurate calculations based on first principles impractical, or plain impossible, for systems beyond modest sizes. Quantum computing offers a potential pathway around these limitations, originally formally formulated by David Deutsch as a tool for simulating quantum systems, with the first quantum algorithms indicating speed-ups compared to classical counterparts arising from Peter Shor and Lov Grover for the prime factorization of an integer number and unstructured search respectively. Relying on fundamental theorems by Claude Shannon, it has been demonstrated that through the use of error-correcting codes fault-tolerant quantum computers are able to safeguard information against noise and decoherence, strongly indicating towards exponential speedups in solving central computational chemistry problems, such as determining ground state energies or reaction pathways of chemical systems. Substantial strides in experimental quantum computing over the past decade, including proof-of-principle demonstrations of quantum error correction, mean to bring full-scale fault-tolerant quantum computing within the grasp of humanity. The breakthroughs needed to attain scalable, error-corrected quantum computation with capabilities exceeding those of classical methods in real-world scenarios is likely still some years away. While striving to address the engineering challenges standing in the way of achieving fault tolerant quantum computing, substantial effort has been focused toward developing and benchmarking hybrid algorithms tailored for the Noisy Intermediate- Scale Quantum (NISQ) devices, available now to researchers. These hybrid quantum-classical algorithms, with the most notable being the Variational Quantum Eigensolver (VQE), allow the probing of quantum computing’s utility in computational chemistry even in the face of significant hardware noise and limited coherence times. The work presented in this thesis introduces several key additions the VQE framework, geared especially towards to NISQ hardware, where the mindful use of available resources is imperative. First, the implementation of the Conjugate Model Search optimizer is described, an optimization method that integrates simple models that are surrogate to the original function, combined with conjugate gradient optimization to navigate effectively parameter landscapes typical of variational algorithms, prone to noise. Second, this thesis contains the proposal and extensive study of a hyperparameter tuning procedure employing genetic algorithms, allowing for comprehensive simulation benchmarks that augment the robustness and efficiency of VQE implementations with respect to convergence time through real wall-time models of quantum processors. Continuing, a bridge is presented between quantum simulation and quantum chemistry, through qubit-to-fermion mappings of existing quantum gates, further enabling the direct and accurate modeling of chemical systems on trapped atom quantum hardware with the added arsenal provided by techniques designed for qubit architectures. Additionally, experimental data contained in this thesis include detailed benchmarking data collected from state-of-the-art trapped ion quantum processors available at the Johannes Gutenberg Universität Mainz, demonstrating the actual viability and performance of various methodologies for extracting results. Lastly, the state of VQE is examined, as it served as a springboard for a plethora of advancements in the development of quantum computing hardware, as well as the direction the field of simulation of computational quantum chemistry via quantum devices is headed towards in the coming years.
We present a hybrid classical-quantum computational pipeline for the determination of adsorption energies of a benzotriazole molecule on an aluminum alloy surface relevant for the transport industry, in particular to address the corrosion problem. The molecular adsorbate and substrate alloy were selected by interrogating molecular and materials databases, in search for desired criteria. The protocol can be generalized to other surfaces with arbitrary orientation and chemical composition, as well as to other molecular adsorbates. It includes three main steps based on mean-field electronic structure calculations, embedding theories and quantum algorithms. The quantum computing step demonstrated here with the variational quantum eigensolver is amenable to any other reliable quantum algorithm for ground-state energy estimation. Excited-state energies can also be taken into account in the quantum computing step, if the target reaction involves excited states.
Quantum chemistry plays a crucial role in advancing fundamental understanding of chemical processes and driving innovation in energy, medicine, and materials science. Recent progress in quantum computing has opened new possibilities for molecular simulations that are beyond the practical limits of classical approaches. Academic studies have demonstrated hybrid Density Functional Theory (DFT) and Variational Quantum Eigensolver (VQE) benchmarks on small transition-metal systems, such as iron porphyrin and heme analogues, using current noisy intermediate-scale quantum (NISQ) hardware. Although full-scale simulations of complex biological systems such as the complete Cytochrome P450 (CYP450) active site remain a long-term goal due to limitations in qubit numbers, coherence times, and error correction, the underlying methodologies are now well established. At present, quantum chemistry applications in drug discovery remain largely experimental, and widespread practical medical impact is expected to require further technological advances over the next 5–10 years. Nevertheless, quantum software and algorithm development for chemical applications is progressing rapidly. This perspective summarizes recent advances in quantum computing algorithms, hardware, and software relevant to chemistry, and critically discusses the remaining challenges and opportunities for applying quantum computing to chemical problems, with particular emphasis on drug discovery and development.
Quantum computing is emerging as a transformative paradigm for molecular-level modeling in process engineering, offering the potential to perform large-scale, high-accuracy simulations that surpass the computational limits of classical methods. However, the inherent noise and decoherence in quantum systems present major obstacles to reliable molecular interaction predictions. This research conducts a qualitative investigation of error-mitigation strategies designed to improve the accuracy and stability of quantum simulations for modeling molecular interactions relevant to chemical and process engineering. By reviewing scientific literature and analyzing case studies across quantum mechanics, computational chemistry, and industrial process modeling, the study identifies the principal challenges associated with quantum noise, gate fidelity, and algorithmic scalability. A conceptual framework was developed to evaluate how quantum error correction (QEC) techniques, zero-noise extrapolation, and hybrid quantum–classical algorithms enhance predictive precision in molecular simulations. The findings suggest that combining these methods not only mitigates computational noise but also improves convergence efficiency in modeling reaction pathways and intermolecular potentials. This research synthesizes interdisciplinary insights to propose a roadmap for integrating quantum-enhanced molecular simulations into sustainable process engineering. It underscores how advances in error mitigation will be essential for achieving trustworthy, energy-efficient, and scalable industrial applications of quantum computation in the coming decade.