Revealing the Origin and Nature of the Buried Metal‐Substrate Interface Layer in Ta/Sapphire Superconducting Films
Aswin kumar Anbalagan, Rebecca Cummings, Chenyu Zhou, Junsik Mun, Vesna Stanić, Jean Jordan‐Sweet, Juntao Yao, Kim Kisslinger, Conan R. Weiland, Dmytro Nykypanchuk, Steven L. Hulbert, Qiang Li, Yimei Zhu, Mingzhao Liu, Peter V. Sushko, Andrew Leigh Walter, Andi Barbour
Despite constituting a smaller fraction of the qubit's electromagnetic mode, surfaces and interfaces can exert significant influence as sources of high-loss tangents, which brings forward the need to reveal properties of these extended defects and identify routes to their control. Here, we examine the structure and composition of the metal-substrate interfacial layer that exists in Ta/sapphire-based superconducting films. Synchrotron-based X-ray reflectivity measurements of Ta films, commonly used in these qubits, reveal an unexplored interface layer at the metal-substrate interface. Scanning transmission electron microscopy and core-level electron energy loss spectroscopy identified an intermixing layer (≈0.65 ± 0.05 nm) at the metal-substrate interface containing Al, O, and Ta atoms. Density functional theory modeling reveals that the structure and properties of the Ta/sapphire heterojunctions are determined by the oxygen content on the sapphire surface prior to Ta deposition for two atomic terminations of sapphire. Using a multimodal approach, we gained deeper insights into the interface layer between the metal and substrate, which suggests that the orientation of deposited Ta films depend on the surface termination of sapphire. The observed elemental intermixing at the metal-substrate interface influences the thermodynamic stability and electronic behavior of the film, which may also affect qubit performance.
Despite constituting a smaller fraction of the qubit's electromagnetic mode, surfaces and interfaces can exert significant influence as sources of high-loss tangents, which brings forward the need to reveal properties of these extended defects and identify routes to their control. Here, we examine the structure and composition of the metal-substrate interfacial layer that exists in Ta/sapphire-based superconducting films. Synchrotron-based X-ray reflectivity measurements of Ta films, commonly used in these qubits, reveal an unexplored interface layer at the metal-substrate interface. Scanning transmission electron microscopy and core-level electron energy loss spectroscopy identified an intermixing layer (≈0.65 ± 0.05 nm) at the metal-substrate interface containing Al, O, and Ta atoms. Density functional theory modeling reveals that the structure and properties of the Ta/sapphire heterojunctions are determined by the oxygen content on the sapphire surface prior to Ta deposition for two atomic terminations of sapphire. Using a multimodal approach, we gained deeper insights into the interface layer between the metal and substrate, which suggests that the orientation of deposited Ta films depend on the surface termination of sapphire. The observed elemental intermixing at the metal-substrate interface influences the thermodynamic stability and electronic behavior of the film, which may also affect qubit performance.
Superconducting resonators and qubits have become a promising platform for quantum computation in the past decades; however, fault-tolerant operation of these devices remains out of reach. In addition to sources within the bulk, interfaces in the device induce dielectric losses and host two-level systems (TLS), diminishing single-photon excitation levels and signal coherence [1]. The metal-substrate (MS) interface has been observed to have disproportionately high electric-field participation in microwave circuits, but with no clear mechanism of how it becomes a dominant source of TLS losses [2]. Establishing a correlation between structural features and performance will be key in realizing fault-tolerant quantum information systems, but atomic-scale characterization of the structural and chemical identity of the MS interface remains limited, and for Ta-based devices, is almost entirely absent. This study presents the use of scanning transmission electron microscopy with electron energy loss spectroscopy (STEM-EELS) of sputtered Ta-on-Si films to investigate roughness and chemical changes of the MS interface when varying substrate deposition temperature and sputtering gas. Deposition conditions ranged between room temperature (RT) and 600 °C using either Kr or Ar gas. In all cases, an amorphous MS interlayer was found. This interlayer grows in thickness progressively with substrate temperature, and at 600 °C, becomes notably thicker in the Ar-sputtered films. The EELS low loss region is difficult to analyze due to overlapping effects from specimen thickness, electron density, and band structure, and discerning subtle changes to core-loss peaks between the metal and substrate is complicated by intermixing from the sputtering process. By using diffusion mapping (DM), individual spectra can be separated by subtle changes in the core-loss [3]. This enables clear distinction between changes in the spectra due to chemical gradients versus silicide formation. Figure 1 shows isolated component regions and spectra for the Si, Ta, and MS interlayer. The change in the Si L2,3 peak shape identifies the formation of a silicide compound at the interface. To corroborate these results, the depth profiles (Figure 2) of Ta and Si for films grown at or above 450° C have a clear shoulder present, also indicating a second interface that may induce its own associated interfacial losses in the device. Superconducting Ta-based resonators and qubits emerged as a promising platform in the quantum information community due to their long coherence times and sub-millisecond relaxation times; however, there is much more progress to be made on identifying and correcting sources of dielectric and TLS loss [1, 4]. In Ta-based films in particular, imaging of interfacial chemical structure has seen little research between the film and substrate, with more attention having instead been devoted to the oxide species at the metal-air interface [5]. This work expands the community’s understanding of where dielectric losses and two-level system behavior may arise in Ta films and highlights how EELS and DM can be leveraged in quantum information research [6]. EELS spectrum images, Si L2, 3 and Ta M5 edge maps, and spectra from Si (blue), interlayer (orange), and Ta (green) regions in the plasmon and Si L2,3, L1 energy ranges for a) RT, b) 450 °C, and c) 600 °C Ar-sputtered films. Scale bar = 5 nm. EELS line profiles across the metal-substrate interface for various 100 nm Ta films.
Superconducting qubits have become one of the leading contenders in making quantum computing a reality because of their robustness and scalability [1]. Replacing the widely adopted Al and Nb, Ta has become the most promising candidate material for superconducting qubit fabrication due to its exceptionally enhanced thermal relaxation time (i.e., T1 time). This time can exceed 0.3 milliseconds which is three orders of magnitude higher than the previous methods [2]. However, during the fabrication process, exposure of tantalum to air leads to the formation of an amorphous surface oxide layer. The presence of this oxide layer can affect the superconducting properties of the tantalum film and, hence, the performance of the qubit. This native amorphous oxidized surface results in a dielectric loss through an energy reduction mechanism called a two-level system caused by structural and chemical defects [3]. Although Ta exhibits superior performance, particularly T1 time, compared to other superconducting materials, its value remains insufficient for quantum processor hardware. Therefore, understanding the structural and chemical profile of the native amorphous surface of the oxides for superconducting qubits is required to optimize their performance. In this study, we employed scanning transmission electron microscopy (STEM) with a combination of electron energy loss spectroscopy (EELS) and four-dimensional STEM (4D-STEM) to probe the electronic and crystallographic structure of the local surface areas. Furthermore, to circumvent the spectral and diffractometric profiles that overlap as a function of depth position caused by electron beam broadening, we applied Multivariate curve resolution (MCR) analysis that can separate complex mixtures into their basis components. In the subsequent experiments, we investigated the surface morphology of (110)-oriented α-Ta film grown on an A-plane sapphire substrate using scanning electron microscopy (SEM) (Figure 1a), and high-angle annular dark-field (HAADF) STEM imaging (Figure 1b and 1c). We found that the surface of the Ta film is bumpy, and made of an amorphous material with a thickness of about 3 nm. The film exhibits a columnar structure along the [001] growth direction. EELS fine structure analysis reveals that most of the amorphous regions are in the Ta2O5 phase (Figure 2a and 2b). By extracting valuable basis components of O-K fine structures, we were able to quantify the concentration of the chemical species with Å-scale at the interface using MCR analysis. Specifically, a depth dependent composition variation, especially that of oxygen concentration, was observed. We further investigated amorphous oxide films and interfaces with 4D-STEM based fluctuation electron microscopy. (Figure 2c and 2d) We obtained results that were consistent with the chemical profiles obtained from the O-K edge EELS mapping. We also revealed the crystalline ordering information of each chemical species. The detailed descriptions of the results will be presented at the conference. These STEM analysis findings were supported by first-principles calculations of oxygen concentration changes and phase formation energies. Overall, our research provides important insights into the formation and properties of the native amorphous surface oxides of a superconducting qubit tantalum film, which is critical for the development of next-generation quantum computing technologies [4]. Surface morphology of α-Ta film on A-plane sapphire. (a) Top-view SEM image. Cross-sectional HAADF STEM images at (b) low and (c) high magnification. To protect the film surface during the FIB process, the coating layer is on top of the bumpy surface of the Ta film with a thin native oxidized layer of gray contrast. Crystal orientation is indicated on the left-bottom corner in (a) and (c) for the top-view and cross-sectional view images, respectively. STEM-EELS and 4D-STEM analysis across the interfaces between the native oxidized amorphous and the crystalline Ta film. (a) HAADF STEM image of the region-of-interest, simultaneously acquired with EELS mapping. (b) Representative EELS spectra of O-K edge fine structures and (c, d) electron diffraction patterns from the native oxidized amorphous region (green) and the crystalline Ta film region (blue).
In superconducting transmon qubits, macroscopic characterization is the primary method for probing performance metrics, such as relaxation T1 and dephasing T2 times, resonance frequency, and quality factor. While these measurements can aid our understanding of the dielectric loss of a transmon, they do not allow us to characterize the structural and chemical inhomogeneity of the interfaces which directly impacts this energy loss. These fundamental materials problems must be studied using transmission electron microscopy (TEM) to provide insight into these defects across different qubit interfaces at an atomic scale. In this contribution, we will examine qubits, such as those shown in Figure 1, fabricated at Fermi National Accelerator Laboratory (SQMS Center) [1]. The qubit devices consist of superconducting metal base layers, typically sputter deposited Nb or Ta, and Al/AlOx/Al junctions, where the AlOx barrier is roughly 3nm in thickness and prepared through in-situ oxidation [2]. Characterizing this system prior to its integration within a superconducting radio frequency cavity establishes a baseline for the system, allowing us to isolate fabrication-induced defects before they manifest in performance degradation during quantum measurements. With the samples and fabrication process well known on a macroscopic scale, we study the atomic structure and chemistry of different heterointerfaces within the Josephson junction (JJ) of the transmon qubit and between the sapphire substrate and Nb resonator pads to identify potential defects contributing to the decoherence for qubits constructed with particular geometries. To resolve these defects, atomic-resolution imaging, energy-dispersive X-ray spectroscopy (EDS), and electron-energy loss spectroscopy (EELS) are performed using the JEOL-ARM200CF, an aberration-corrected scanning transmission electron microscope (STEM). Figure 2 provides a clear image of the stacked layers formed as the JJ, but with the addition of a platinum and carbon protective coating added during the focus ion beam (FIB) milling process to preserve pristine Al/AlOx/Al interfaces. 4D-STEM approaches, such as ptychography, orientation mapping and nanoscale diffraction will be employed to further study the layered interfaces and defects in real space and reciprocal space. These techniques can also provide insight into any damage that incurs during lamella preparation using the FIB [3]. Magnetic field-free atomic resolution imaging, differential phase contrast mapping, and monochromated EELS can be achieved using the new MARS-MONO STEM (JEM-Z200MF) without inducing current fluctuations or magnetic field related distortions [4]. By integrating this work across the functional interfaces of the transmon qubits and their different geometries, we will identify possible structural and chemical defects which limit device performance using our multi-modal approach [5]. SQMS fabricated transmon qubits fabricated on HEMEX sapphire substrate imaged via a) ZEISS optical microscope, b) SEM and c) EDS. TEM image of Josephson Junction layered interface at on JEOL-ARM200CF on the ClearView camera with a 200kV accelerating voltage.
Superconducting qubits are among the most advanced platforms for quantum information, offering potential scalability and compatibility with standard device fabrication techniques [1-5]. Among the materials investigated for superconducting qubits, Tantalum (Ta) has emerged as a compelling candidate due to its self-terminating stoichiometric surface oxide and chemical resistance to harsh post-fabrication processes. Efforts to mitigate surface loss by treating the surface oxides and utilizing high-resistivity silicon substrates have led to Ta-based qubits with lifetime and coherence times exceeding 1 ms [3]. Guided by these successes in reducing dielectric loss in Ta-based devices, we are interested in exploring material engineering approaches that enhance the superconducting gap. Alloying Ta with another element to enhance the superconducting performance expands the range of viable material candidates available to tackle different loss channels in superconducting circuits [1]. Recently, we explore superconducting gap engineering in Ta-based devices as a powerful strategy for expanding the range of suitable host materials. By alloying 20 at.% hafnium (Hf) into Ta thin films, we achieve a superconducting transition temperature (Tc) of 6.09 K as observed in direct current (DC) transport measurements, reflecting an increase in the superconducting gap. Here we demonstrate an approach for controlling varying deposition conditions to control film orientation and transport properties of Ta and Ta-Hf alloy thin films. We investigate the microstructure and composition distribution of the thin films by using high-resolution scanning transmission electron microscopy (STEM) with super-X EDS system (no serious beam damage issue [6-8]). Our structural analysis using TEM diffraction and STEM verifies the BCC structure across all the films (Figure 1), and direct current (DC) transport measurements reveal a 40% enhancement in Tc relative to undoped Ta (Tc=4.3 K). We monitored oxide growth over an 18-day period following film deposition to better understand how Hf incorporation influences surface oxides. In both Ta and Hf spectra, the fraction of fully oxidized (Ta2O5 and HfO2) states gradually increased during the 18-day exposure, indicating progressive surface oxidation. To estimate the surface oxide thickness, we use cross-sectional TEM/EDS mapping (Figure 1c). The analysis reveals that the oxide thickness for the 1 ks Ta-Hf alloy film is approximately 3 nm in thickness, comparable to the 3 nm oxide observed on native Ta [2]. For the 2 ks Ta-Hf film, the oxide thickness increases slightly to about 4 nm (Figure 1). The measured surface loss tangent of the Ta-Hf alloy remains comparable to that of native Ta. This result suggests that the surface oxide of the Ta-Hf alloy, which contains a measurable fraction of HfOx, does not introduce additional dielectric loss. By engineering the alloy composition and film deposition, this study achieves both improved superconducting properties and compatibility with fabrication processes. These findings show that material doping and alloying can strategically expand the suite of viable materials for superconducting quantum devices. This approach provides a pathway for tailoring material properties to support the next generation of quantum technologies and offers broad relevance to researchers in materials science, quantum information, and device engineering [9]. STEM images on cross sections of 1 ks (a) and 2 ks (b) Ta-Hf thin films, both films were sputtered at 750 ◦C. (c) Cross-sectional EDS elemental mapping on Ta-Hf. Cross-sectional EDS mapping Ta (blue) and Hf (orange) confirmed a uniform Ta-Hf alloy with the Ta to Hf atomic ratios for the bulk to be (83% : 17%). The oxygen (red) map reveals a surface oxide layer with the estimated surface oxide thickness of around 4 nm. The 1 ks Ta-Hf film exhibits an oxide thickness of approximately 3 nm, similar to that of native Ta. The EDS resolution limit is 0.5 atomic percent.
Dielectric loss is one of the major decoherence sources of superconducting qubits. Contemporary high-coherence superconducting qubits are formed by material systems mostly consisting of superconducting films on substrate with low dielectric loss, where the loss mainly originates from the surfaces and interfaces. Among the multiple candidates for material systems, a combination of titanium nitride (TiN) film and sapphire substrate has good potential because of its chemical stability against oxidization and its high quality at interfaces. In this work, we report a TiN film deposited onto sapphire substrate achieving low dielectric loss at the material interface. Through the systematic characterizations of a series of transmon qubits fabricated with identical batches of TiN base layers but different geometries of qubit shunting capacitors with various participation ratios of the material interface, we quantitatively extract the loss-tangent value at the substrate-metal interface, which is smaller than $8.9\ifmmode\times\else\texttimes\fi{}{10}^{\ensuremath{-}4}$ in a 1-nm disordered layer, and a limiting quality factor of about 7.3 million. By optimizing the interface participation ratio of the two-dimensional (2D) transmon qubit, we reproducibly achieve a quality factor of 5.7 million on average. The best 2D qubits show lifetimes of up to $300\phantom{\rule{0.2em}{0ex}}\ensuremath{\mu}\mathrm{s}$ and quality factors achieving 8.1 million. We demonstrate that TiN film on sapphire substrate is an ideal material system for high-coherence superconducting qubits. Our analyses further suggest that the interface dielectric loss around the Josephson-junction part of the circuit could be the dominant limitation of lifetimes for state-of-the-art transmon qubits.
Tantalum films incorporated into superconducting circuits have exhibited low surface losses, resulting in long-lived qubit states. The remaining loss pathways originate in microscopic defects that manifest as two level systems (TLSs) at low temperatures. These defects limit performance, so careful attention to tantalum film structures is critical for optimal use in quantum devices. In this work, we investigate the growth of tantalum using magnetron sputtering on sapphire, Si, and photoresist substrates. In the case of sapphire, we present procedures for the growth of fully-oriented films with α-Ta [1 1 1]//Al2O3 [0 0 0 1] and α-Ta [1 −1 0]//Al2O3 [1 0 −1 0] orientational relationships and having residual resistivity ratio (RRR) ∼ 60 for 220 nm thick films. On Si, we find a complex grain texturing with Ta [1 1 0] normal to the substrate and RRR ∼ 30. We further demonstrate airbridge fabrication using Nb to nucleate α-Ta on photoresist surfaces. For the films on sapphire, resonators show TLS-limited quality factors of 1.3 ± 0.3 × 106 at 10 mK (for a waveguide gap and conductor width of 3 and 6 μm, respectively). Structural characterization using scanning electron microscopy, x-ray diffraction, low temperature transport, secondary ion mass spectrometry, and transmission electron microscopy reveal the dependence of residual impurities and screw dislocation density on processing conditions. The results provide practical insights into the fabrication of advanced superconducting devices including qubit arrays and guide future works on crystallographically deterministic qubit fabrication.