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Quantum Computing in Manufacturing: From Today's Capabilities to Tomorrow's Impact

Steffen Ihlenfeldt, Ulrike Rückert, Albrecht Hänel, Simon Harst

Published Oct 7, 2026• 0 citations
Publisher

Abstract

The threshold of the second quantum revolution has been reached; wherein isolated quantum systems are being utilized for macroscopic applications. With the exponential scaling of quantum computers and cross-industry milestones such as the goal of delivering fault-tolerant systems with 200 logical qubits and 100 million gates by 2029 entirely new possibilities in computing are emerging. In production engineering, the growing complexity and interconnectivity of dynamic manufacturing processes, combined with the vast data volumes generated by digital twins, will soon demand computing capabilities beyond what classical architectures can efficiently provide. At present, quantum hardware does not yet have computing power or error-free operation required for complex industrial applications. However, the immense scaling potential offered by quantum effects makes it indispensable for manufacturing technology. The presentation introduces fundamentals of quantum hardware, compares physical qubit realizations, and explains the core quantum principles. The manipulation of quantum states is achieved via unary and binary gates. Complex industrial applications, such as the optimization of logistics and process chains, are expected to require more than 1,000 error-corrected qubits. Hardware-software co-design is thus essential. In the field of production engineering, the development and validation of application-specific algorithms for these future quantum systems must therefore begin now. As an exemplary case study for these future areas of research, this presentation will show the evaluation of quantum computing in digital twins using the example of a drilling process analysis based on Bayesian inference. For root-cause analysis, high-frequency NC signal data (currents, jerk, contour deviations) from 264 boreholes were processed. This probabilistic model for identifying causes is mapped as a Quantum Bayesian Network (12 qubits) on a quantum circuit. Because exact Bayesian inference is known to be #P-complete, it is considered a highly promising candidate for future quantum advantages in manufacturing research. Comparing classical hardware, quantum simulators (Qiskit), and real quantum hardware (IBM Hanoi) reveal current limitations but also significant future potential. Current NISQ systems still exhibit substantial deviations (maximum absolute error sometimes over 60%) when processing such networks, primarily due to limited qubit connectivity, the lack of native multi-controlled rotation gates, and the challenges of non-binary discretization. Nevertheless, the successful use of quantum simulators with errors below 3% proves that the development and validation of practical quantum algorithms are already possible and highly beneficial today. © 2026 The Authors. Published by TU Wien, Institute of Production Engineering and Photonic Technologies. Peer-review under the responsibility of the scientific committee of the 7th Wiener Produktionstechnik Kongress (WPK 2026). Published in: F. Bleicher, O. Bodur, T. F. Trautner (Eds.), From Data-Driven Production to Autonomous Manufacturing Systems - Tagungsband zum 7. Wiener Produktionstechnik Kongress (WPK 2026), pp. 37-38, ISBN 978-3-9505584-1-8, TU Wien, Vienna, Austria, October 2026. DOI: 10.5281/zenodo.22954666. Conference: 7th Wiener Produktionstechnik Kongress (WPK 2026), October 7-8, 2026, Vienna, Austria. Organized by the Institute of Production Engineering and Photonic Technologies (IFT), TU Wien. Website: https://www.produktionstechnik.at

DOI
10.5281/zenodo.23110575

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Quantum computing is increasingly seen as a disruptive technology capable of expanding the computational limits of advanced manufacturing systems within the emerging Industry 5.0 framework. By utilizing quantum mechanical principles such as superposition, entanglement, and quantum parallelism, quantum computation enables new approaches to solving complex optimization, simulation, and data-intensive problems that are challenging or impractical for classical computers. This paper offers a comprehensive and critical review of the potential impacts of quantum computing on advanced manufacturing, focusing on intelligent production planning, supply chain optimization, materials discovery, predictive maintenance, and human–machine collaboration, key aspects of Industry 5.0. The originality of this review lies in its integrated analysis of quantum computing alongside artificial intelligence, digital twins, and cyber–physical systems, highlighting how these technologies, when combined, improve decision-making speed, process efficiency, and sustainability. Despite these opportunities, the integration of quantum computing into Industry 5.0 systems faces critical challenges, including hardware limitations, algorithm scalability, data security concerns, workforce readiness, and the complexity of integrating quantum solutions with existing industrial infrastructures. The role of hybrid quantum-classical architectures is examined as a feasible and transitional approach for near-term manufacturing applications. By critically assessing both technological strengths and practical constraints, this review positions quantum computing as a promising enabler of resilient, human-centered, and sustainable manufacturing ecosystems. The insights aim to assist researchers, industry players, and policymakers in strategically managing the integration of quantum technologies as manufacturing systems advance toward Industry 5.0.
The transition from classical to quantum computation marks a shift from deterministic binary logic to a probabilistic, entanglement‑driven framework able to address problems beyond classical reach. Today’s Noisy Intermediate ‑ Scale Quantum era features devices that lack full error correction yet already point toward larger, modular systems designed for fault‑tolerant operation. This paper examines the evolving paradigm shift from classical and NISQ ‑ era machines toward practical fault‑tolerant quantum computing, focusing on how advances in physical qubit technologies, control architectures, and error‑correction strategies are converging to bridge noisy prototypes and scalable, useful machines. We synthesize insights from historical semiconductor scaling trends, contemporary roadmaps from leading institutions and industry, and emerging modular designs with real‑time error decoding. Our analysis shows that while challenges around decoherence, connectivity, and classical co‑processing remain, coordinated progress in hardware, control, and software is laying a coherent foundation for future quantum platforms. The work concludes that quantum computing is maturing into a strategically significant paradigm, poised to redefine the limits of computation in simulation, optimization, and secure communication.
Quantum computing is poised to revolutionize the future of advanced computational systems, offering unprecedented speed and efficiency for solving complex problems that are beyond the capabilities of classical computers. Traditional computational models, based on bits representing either a 0 or 1, are approaching their physical and performance limits. Quantum computers, however, leverage the principles of quantum mechanics—specifically, superposition and entanglement—to operate on quantum bits, or qubits, which can exist in multiple states simultaneously. This capability allows quantum systems to process vast amounts of data in parallel, potentially solving problems in seconds that would take classical systems millions of years. As the demands on computational systems grow in fields like cryptography, artificial intelligence (AI), drug discovery, and materials science, quantum computing offers solutions that can overcome the bottlenecks faced by classical computing architectures. This paper explores the foundational principles of quantum computing, its advantages over classical systems, and its potential applications in various industries. Additionally, we analyze the current challenges that quantum computing faces, such as error rates, quantum decoherence, and hardware scalability. We also consider the future trajectory of quantum computing, including the potential for quantum supremacy and the development of hybrid quantum-classical systems. Although quantum computing is still in its nascent stages, with practical quantum computers requiring further advancements in qubit coherence and error correction, its future impact on computational systems is undeniable. This paper aims to provide a comprehensive review of how quantum computing is shaping the future of computational systems, detailing the technologies, applications, and challenges ahead. With continuous technological advancements, quantum computing has the potential to redefine global industries, solve previously unsolvable problems, and fundamentally alter our understanding of computation in the coming decades.
Quantum computing is advancing rapidly, offering the potential to transform computational paradigms and tackle problems that are intractable for classical systems. Realizing practical quantum systems demands the development of an entirely new computing stack—from qubits and quantum processors to components, wiring and control electronics, transpilers, error handling, software, algorithms, and the compute architecture to integrate quantum and classical resources at scale. This plenary will provide an overview of the current state of quantum computing and outline the milestones on the path toward building a large-scale, fault-tolerant quantum computer by 2029. The significant improvements in hardware, software, and system integration, pushing the performance of quantum computing to reach quantum utility and advance toward quantum advantage, will be presented. Breakthroughs in error correction and a modular approach indicated in the IBM Quantum Roadmap outline a clear path to quantum systems using 200 logical qubits and 100 million quantum operations by 2029 and 2,000 logical qubits a few years later. Furthermore, advances in quantum algorithms, combined with the integration of quantum systems and high-performance computing (HPC), will unlock powerful synergies—accelerating the timeline for applications previously considered to be far in the future.
Quantum computing is a paradigm shift in computational science, where computational tasks that cannot be computationally tackled with binary computing systems can be tackled using quantum mechanics principles, including superposition, entanglement, and quantum interference. The present paper gives a comprehensive summary of the present condition of quantum computing, including the most advanced hardware systems, such as topological qubits, photonics processors, trapped-ion systems and superconducting qubits, and their corresponding advantages and technical challenges. Also, quantum algorithms, including the Quantum Approximate Optimization Algorithm (QAOA) and the variational quantum eigen solvers (VQE), include a summary of the first algorithm, Shor's factorization method, and the second algorithm, Grover's search algorithm. Applications of such algorithms are evaluated in such areas as financial modeling, machine learning, material science, drug discovery, and cryptography. Taking into account the information provided by large research facilities and technology firms, the conditions under which quantum systems can outperform conventional technology, such a concept as quantum advantage is given specific focus in this review. Moreover, this paper pays particular attention to the key barriers to effective implementation, such as qubit decoherence, large error rates, scalability issues, and the lack of fault-tolerant quantum devices that can be sold commercially. Regarding the noisy intermediate-scale quantum (NISQ) devices that are expected to be available in the near future, we discuss novel approaches to quantum error correction, especially surface code and concatenated code. The quantum software industry, such as IBM Qiskit, Google Cirq, and Microsoft Q, and an evaluation of quantum workforce and research facility readiness across the globe is also discussed. In the end, this work highlights essential potential future paths, such as standards for post-quantum cryptography, hybrid quantum-classical computation, quantum networking and the quantum internet, and the long-term aims for universal fault- tolerant quantum computers. The review should provide researchers, graduate students, and practitioners with a systematic and up-to-date base to understand the fast-growing discipline of quantum computing and its extensive implications on science and business.
Quantum computing is an emerging computational paradigm that uses the principles of quantum mechanics, including superposition, entanglement, and quantum interference, to process information in fundamentally different ways from classical computers. During the last decade, quantum computing has progressed from theoretical research toward experimental and cloud-accessible systems. Recent developments have focused on increasing the number and quality of qubits, reducing gate errors, developing quantum error correction, improving quantum software, and integrating quantum processors with classical high-performance computing systems. Despite significant progress, practical large-scale quantum computing remains challenging because quantum states are extremely sensitive to environmental disturbances, resulting in decoherence and computational errors. Other challenges include limited qubit coherence time, gate fidelity, scalability, cryogenic requirements, quantum error correction overhead, hardware connectivity, programming complexity, and the difficulty of demonstrating useful quantum advantage for real-world applications. Recent developments from major research organizations indicate a shift from simply increasing physical qubit counts toward building reliable logical qubits and fault-tolerant quantum systems. Google has reported progress toward error-corrected logical qubits, while IBM\\\'s roadmap focuses on increasingly complex processors, modular architectures, quantum-classical integration, and fault-tolerant systems. Microsoft is pursuing a topological-qubit approach aimed at scalable quantum computing. This paper reviews the current state of quantum computing, examines major technological and scientific challenges, analyzes current research directions, and identifies future opportunities in drug discovery, materials science, optimization, cryptography, artificial intelligence, finance, and scientific simulation. The study concludes that the most realistic future is likely to involve quantum-centric computing, in which quantum processors work together with classical CPUs, GPUs, high-performance computing systems, and quantum networks rather than completely replacing classical computers.