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Journal of Artificial Intelligence Machine Learning and Neural Network

QEML-Net: Quantum-enhanced machine learning for predictive maintenance in industrial IoT environments using hybrid classical-quantum neural networks

Dr. Inam Ullah Khan

Published Apr 28, 2026• 0 citations
Publisher

Abstract

The economic value of predictive maintenance (PdM) for industrial IoT machinery is undeniable, as unplanned equipment downtime is estimated to cost industries USD 50 billion a year worldwide. Deep learning techniques have achieved good fault classification results on benchmark datasets, but they are not robust enough to cope with noise in industrial environments, are computationally intensive for use at the edge, and are unable to make good use of the capabilities of quantum computing. In this paper, a new hybrid network, called QEML-Net (Quantum-Enhanced Machine Learning Network), is proposed to combine the ResNet-50 deep residual network with Convolutional Block Attention Modules (CBAM), variational quantum feature enhancement, and a compound hybrid loss function, for efficient fault diagnosis. The framework features a 6-layer, 4-qubit Parameterized Quantum Circuit (PQC) with angle encoding and linear CNOT entanglement that is implemented using PennyLane. Experiments were performed on six harmonized datasets from public PdM which have 57164 samples across eight unified fault categories. The framework was validated with the help of Bayesian hyperparameter optimization, 5-fold stratified cross-validation, ablation studies, and statistical testing. By optimizing the deployment on the edges, QEML-Net got 97.3% accuracy, 96.9% macro-F1 score, AUC of 0.988, and real-time inference performance with 19ms latency and 52FPS throughput on the benchmark dataset. The statistical analysis revealed significant improvement when compared to other methods (p < 0.001). Even when evaluated cross-dataset without fine-tuning, good generalization was achieved with an accuracy of 92.8–94.6%. The results reveal the advantages of combining the quantum variational circuits with deep learning to enhance the classification accuracy, interpretability, and deployment efficiency for the fault diagnosis of industrial IoT.

DOI
10.55529/jaimlnn.61.100.111

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Abstract Industrial robotic systems rely on predictive maintenance to prevent failures and optimize operational efficiency. However, accurately detecting faults such as protective stop and grip loss remains challenging due to high-dimensional sensor data and inherent noise. To address this, we propose a quantum multi-output network combined with cycle-consistent autoencoders, leveraging quantum feature encoding to enhance fault detection. The model effectively reduces dimensionality while mitigating quantum noise propagation, ensuring computational efficiency with fewer qubits. Our approach achieves 77% training accuracy and 76% validation accuracy, with F1 scores of 0.70 for protective stop and 0.68 for grip loss, significantly outperforming conventional deep learning models such as CNN-RNN (54.9%) and gradient boosting (67.6%). Compared to baseline multi-output networks, our quantum-enhanced framework provides a notable performance boost while maintaining robustness across large-scale datasets. By integrating quantum computing principles with structured sensor processing, our method demonstrates superior predictive capability for industrial fault detection. This study underscores the potential of hybrid quantum-classical architectures in industrial automation and sets the foundation for further advancements in quantum-enhanced predictive maintenance systems.