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arXiv:2507.16584 · IEEE International Conference on Quantum Computing and Engineering (QCE)

Quantum Annealing Hyperparameter Analysis for Optimal Sensor Placement in Production Environments

Nico Kraus, Marvin Erdmann, Alexander Kuzmany, Daniel Porawski, Jonas Stein

Published Aug 30, 2025• 0 citations
arXivHTMLPDF

Abstract

To increase efficiency in automotive manufacturing, newly produced vehicles can move autonomously from the production line to the distribution area. This requires an optimal placement of sensors to ensure full coverage while minimizing the number of sensors used. The underlying optimization problem poses a computational challenge due to its large-scale nature. Currently, classical solvers rely on heuristics, often yielding nonoptimal solutions for large instances, resulting in suboptimal sensor distributions and increased operational costs. We explore quantum computing methods that may outperform classical heuristics in the future. We implemented quantum annealing with D-Wave, transforming the problem into a quadratic unconstrained binary optimization formulation with one-hot and binary encoding. Hyperparameters like the penalty terms and the annealing time are optimized and the results are compared with default parameter settings. Our results demonstrate that quantum annealing is capable of solving instances derived from real-world scenarios. Through the use of decomposition techniques, we are able to scale the problem size further, bringing it closer to practical, industrial applicability. Through this work, we provide key insights into the importance of quantum annealing parametrization, demonstrating how quantum computing could contribute to cost-efficient, large-scale optimization problems once the hardware matures.

DOI
10.1109/qce65121.2025.00216

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To increase efficiency in automotive manufacturing, newly produced vehicles can move autonomously from the production line to the distribution area. This requires an optimal placement of sensors to ensure full coverage while minimizing the number of sensors used. The underlying optimization problem poses a computational challenge due to its large-scale nature. Currently, classical solvers rely on heuristics, often yielding nonoptimal solutions for large instances, resulting in suboptimal sensor distributions and increased operational costs. We explore quantum computing methods that may outperform classical heuristics in the future. We implemented quantum annealing with D-Wave, transforming the problem into a quadratic unconstrained binary optimization formulation with one-hot and binary encoding. Hyperparameters like the penalty terms and the annealing time are optimized and the results are compared with default parameter settings. Our results demonstrate that quantum annealing is capable of solving instances derived from real-world scenarios. Through the use of decomposition techniques, we are able to scale the problem size further, bringing it closer to practical, industrial applicability. Through this work, we provide key insights into the importance of quantum annealing parametrization, demonstrating how quantum computing could contribute to cost-efficient, large-scale optimization problems once the hardware matures.
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The paper presents a quantum method to optimize the placement of sensors on the surface of a vehicle. The problem, as posted in the BMW Quantum Computing Challenge 2021, is to arrive at the optimal positions and configurations (type and orientation) of the sensors on the vehicle surface that maximizes coverage of the Region of Interest (RoI), while minimizing the total cost of the selected sensors. The dataset contains approximately 100,000 points in the RoI, with defined measures of criticality (ranging between 0 to 1), distributed over a volume of approximately 40,000 cubic metres around the vehicle. The types of sensors, their coverage parameters and costs are inputs to the problem.The optimization problem is decomposed and solved individually for each side of the vehicle, and the results for the entire vehicle are collated and presented in the paper. The approach considers a quadratic approximation to the maximum set-coverage formulation with the advantage of obtaining the optimal number of sensors as an output from the model itself. The resultant quadratic program is solved using quantum methods, as well as a standard, state-of-the-art Integer Quadratic Program (IQP) solver, respectively. The quadratic approximation consumes qubits that are linear in the number of total configurations and significantly reduces the number of decision variables required in an Ising formulation of the problem.The quantum and classical methods are found to perform on par with each other. A detailed comparison of the results is presented in the paper. Given the combinatorial nature of the optimization problem, the classical approach may become intractable while solving the problem in an integrated manner (instead of solving individually for each side). Under such scenarios, there is a possibility to expect benefits by adopting the proposed strategies with the availability of large-sized quantum computers in the near future.
Field-Programmable Gate Arrays (FPGAs) have become indispensable components in modern computing, providing adaptable and reconfigurable hardware platforms. FPGA-based accelerators offer promising avenues for advancements in diverse fields such as real-time data processing, machine learning, and cryptography. However, optimizing the spatial arrangement of functional blocks on an FPGA, known as placement, presents a challenging task due to its NP-hard nature, necessitating sophisticated algorithms for efficient solutions. Enhancing the placement process directly translates to reduced resource utilization during implementation. Quantum computing (QC) presents a promising approach for tackling such combinatorial problems by exploring vast solution spaces. In this paper, we propose a novel approach to the placement problem, re-formulating it as a series of quadratic unconstrained binary optimization (QUBO) problems, which we then solve using QC. Our novel formulation allows for straightforward integration of design constraints and enables the adaptation of sub-problem sizes to match hardware capabilities. Alongside presenting our method, we also investigate the resilience of contemporary quantum hardware in finding placements for real-world-sized FPGAs. A numerical assessment conducted on a D-Wave Advantage 5.4 quantum annealer indicates that the answer is indeed positive.
Quantum annealing is a heuristic algorithm for solving combinatorial optimization problems, and hardware for implementing this algorithm has been developed by D-Wave Systems Inc. The current version of the D-Wave quantum annealer can solve unconstrained binary optimization problems with a limited number of binary variables. However, the cost functions of several practical problems are defined by a large number of integer variables. To solve these problems using the quantum annealer, integer variables are generally binarized with one-hot encoding, and the binarized problem is partitioned into small subproblems. However, the entire search space of the binarized problem is considerably larger than that of the original integer problem and is dominated by infeasible solutions. Therefore, to efficiently solve large optimization problems with one-hot encoding, partitioning methods that extract subproblems with as many feasible solutions as possible are required. In this study, we propose two partitioning methods and demonstrate that they result in improved solutions.
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